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Author: Sophie Lindsey

Stem Cells Application Note

Biological
Applications
Stem Cells

Particle Shape Analysis of Stem Cells

Stem cells are interesting because they are undifferentiated, and eventually they differentiate into particular cell
types. There is a large amount of research going into stem cells and how they can help with therapeutics.
Analysing them using Pi Sentinel PRO can aid this.

The Pi Sentinel PRO is an instrument that determines particle size and shape. It can be used to analyse stem cell
information by generating histograms for all the measured particles.

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Drug Delivery Application Note

Biological
Applications
Drug Delivery

Importance of Particle Size and Shape in Dissolution of Multi-
Component Drug Delivery Systems

The particle size and particle shape of multi-component controlled release drugs must be considered during their
dissolution of as a function of time. Though the size and shape of the particles are well known when the capsules are
filled, oftentimes, little is known about the changes in size, shape, and morphology during dissolution. Particles that
start as spheres or granules will eventually take new shapes as they break down. Particle Shape analysis is used to
show that the multiple components of the drug are similar in size but have distinct shapes as well as to demonstrate
that particle shapes change as they dissolve.

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Packing Materials Application Note

Industrial
Applications
Packing Materials

Uniformity of Particle Shape for Chromatography Packing Materials
used in HPLC.

High Performance Liquid Chromatography (or High-Pressure Liquid Chromatography) is a separation technique used
in many areas of analytical chemistry to separate, identify, and qualify various compounds in a specific solution. HPLC
utilizes a column that holds chromatographic packing material that retains molecules as they are pumped through the
column, the retention time being dependent on the packing material, the carrier liquid (solvent), and the specific type
molecule. Each chemical species in the injected sample is most identified by UV and Mass Spec detection. Most
traditional analytical HPLC packing materials have an average diameter of approximately 2 to 30 microns and are
typically a silica-based or alumina-based material. The particle size of the packing material is usually measured using
methods that assume all particles are uniformly spherical. This may not be the case, as in manufacture of the silica
and bonding, fines and irregular shaped particles can be a percentage of the final product. As particle size decreases,
the effect of fines and irregular shaped particles demands a greater degree of control on incoming quality of the silica
material. Variation in particle shape can directly affect reproducible performance.

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Suspended Particles Application Note

Applications
Suspended Particles

Dynamic Image Analysis of suspended liquid particles.

In various industries, it is important to measure the size of liquid particles in a suspension. These could be as simple
as oil droplets suspended in water or water droplets suspended in oil. There are other instances in pharmaceutical
applications where liquid dosages may be encapsulated inside a harder outer shell. In many of these cases, the end
user may have a need to determine the size of these globules, the shape, and possibly the concentration. However,
the challenge is using an automated technique that can differentiate between a water droplet and an oil droplet as
well as to differentiate these particles of interest from other debris as to not impact the concentration measurements.
The most common particle measurement techniques can only differentiate particles based on size. In addition, most
of these common techniques will assume all particles are spherical in shape, which for this globule application is an
accurate assumption unless there are non-spherical particles, such as debris, that could incorrectly be measured as
part of the main population of particles. In addition, some of the more common techniques require supplementary
information about the particles as well as the fluid they are suspended in.

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Fibre Application Note

Industrial
Applications
Fibre Particles

Particle Shape Analysis of Fiber Particles

Automated image analysis has been developed to
provide users with a more accurate measurement of
their particles. For many years, particle size analysers
have rendered results with the assumption that all
measured particles are spherical. However, in many
applications, the circularity of particles can affect both
performance and flowability in manufacturing. In some
cases, for example, measuring surface smoothness can
impact how well abrasives perform.

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Moxi Z

Orflo
Moxi Z

Mini Automated Cell Counter Kit

  • Produce repeatable cell counts with >95% accuracy in just 8 seconds
  • Improve downstream results with better quality control
  • Offers Precise Cell Counting
  • Assess cell culture health without reagents or dyes

  • Measure the smallest cells at very high concentrations

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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

MOXI Z Mini Automated Cell Counter Kit – Coulter Principle Counts and Sizing. 

The Orflo Moxi Z offers precise cell counting through its advanced Coulter Principle technology and fluorescence-based viability analysis. Its user-friendly interface ensures quick and accurate measurements, making it ideal for research and clinical settings, enhancing cell analysis efficiency with reliable, reproducible results for various applications.

For research Use Only. Not for use in diagnostic procedures.

  • Overview

    Improve downstream results with better quality control.

    Moxi Z is the only automated cell counter that combines the Coulter Principle typically used in high-end cell counters with a patented thin-film sensor technology to allow for highly accurate (> 95%) and repeatable particle counting and sizing for a broad range of cell types – from mammalian cells to cells as small as wine yeast and more. Since today’s workflows demand accurate quality control of samples, determining cell counts precisely has a significant impact on outcomes and downstream costs.

    Produce repeatable, precise cell counting with >95% accuracy in just 8 seconds.

    This ultra-small instrument uses patented microfluidic thin-film cassettes that enable automatic load and measure operation. The resulting single cell volumetric measurements are completely technique-independent. It provides the ideal alternative to the tedious manual counting associated with cytometers, or the inaccurate results associated with image-based automated cell counters (typical accuracies of 75-80%).

    Assess cell culture health without reagents or dyes.

    Moxi Z also automatically reports a unique cell health assessment index – MPI (Moxi Population Index) – without the need for reagents or dyes.MPI is a ratio of the cell population of interest relative to the entire particle distribution in that sample, factoring in dead cells that have shrunken or broken apart as well as other debris and contaminants in the sample. For monodisperse mammalian cultures this is closely correlated to the overall health of the sample.In the case of mixed cell populations, it’s provides an assessment of the relative fraction of the largest sized population in the sample. Unlike staining-based viability methods that focus on the uptake by dead cells and do not account for contaminants and other debris, MPI provides insight on the primary population of interest (based on size) and its relationship to ALL other particles in the sample.

    Measure the smallest cells at very high concentrations.

    Using the new Type S cassette, you can now accurately measure the smallest cells of any automated cell counter (down to 3um average diameter) at concentrations of up to 2.5e+6/ml. This means the new Type S cassette can measure Yeast (including wine yeast) and non-spherical particles down to 14 fL in volume.

    Results in just 8 seconds
    • Ultra-small and ultra-easy to use (no manual counting, no focusing of any kind)
    • Complete, high-resolution cell size/count histogram
    • Handles “de-aggregation” and coincidence events
    • Post-processing/analysis of count distributions with user-adjustable regions/gates
    • Assess cell health (MPI) without the need for reagents like Trypan blue
  • Technical Specs

    Id

    MXZ001

    Included accessories

    Instrument only

    AC power type

    110 VAC

    Applications

    Cell Counting | Cell Size | Cell Health

    Average Cell Diameter Range

    4 – 25 microns Type M | 3 – 20 microns Type S

    Battery Type

    Rechargeable 3.7 V, 4400 mAh lithium ion

    Cassette types

    Type M | Type S

    CE Certification

    Yes

    Cell Particle Concentration Range

    3,000 – 500,000 cells/mL Type M | 3,000 – 1,750,000 cells/mL Type S

    Cell types tested

    HEK-293
    HeLa
    PC12
    CD3+T
    CHO-K1
    Cos-7
    HepG2
    Hybridoma
    Jurkat E6-1
    K562
    MCF7
    Mesenchymal SC
    Monocyte
    Mouse ESC
    NIH 3T3
    PBMC (cultured)
    Red Blood Cells (RBC)
    L5178y
    C. albicans (Yeast)
    S. cerevisiae Vin 13 (Yeast)
    S. cerevisiae X5 (Yeast)
    Wine Yeast (natural fermentaion)
    S.cerevisiae (Baker’s Yeast
    Safale US-05 Yeast

    Data output formats

    .csv format (Orflo MoxiChart or Microsoft Excel)

    In British units

    1.5 lbs

    Intended use statement

    For Research Use Only. Product is not for use in diagnostic procedures

    Measurable dynamic range

    4- 34 microns Type M
    3 -26 microns Type S

    Measurement time

    15 seconds Type S
    10 seconds Type M

    MPI cell health

    Yes

    Number of detection channels flow parameters

    1

    Overall dimensions

    7.6 L x 4.3 W x 2.8 H (in)

    Particle size detection method

    Impedimetric (Coulter Principle)

    Platform

    No

    Pre-programmed tests

    None

    Sample type

    Mammalian Cells|Large Yeast|Large Algae|Protozoa Type M
    Mammalian Cells|Most Yeast|Small Algae|Small Protozoa Type S

    Sample volume

    75 µL

    Supported connectivity

    USB on-the-go; PC or Mac compatible; requires Windows XP, Windows Vista, Windows 7, or Mac OS X operating system

    Useable cell volume

    34 – 20,580 fL Type M
    14 – 4,200 fL Type S

    Weight

    0.68 kg

  • How it works

    Electronic current is passed through a small hole (Cell Sensing Zone) in a thin-film membrane. Cells flow substantially single file through the CSZ causing momentary increases in measured voltage that are directly proportional to cell or particle volume. Thousands of cells are measured during a single test and the size of each cell is plotted and saved in histogram format. Total volumetric counts are determined by precisely measuring the
    volume of fluid being analysed.

    Insert cassette into Moxi Z.

    Pipette 75 μL sample into cassette. Touch Screen.

    Finished! Automatic, hands-free measurement in just 8 seconds.

    Note: Each cassette holds 2 tests. When Sample 1 is complete, simply re-insert other end of cassette into MoxiZ, and load Sample 2.

    Data

    Data For each measurement, a complete histogram is displayed as well as cell count, average cell size and Moxi Population Index. The raw waveform from the most recent cell count, containing each cell spike, is also stored on the Moxi Z and can be both viewed on the Moxi Z and uploaded to the PC for additional analysis. The Moxi Z also performs sophisticated curve fitting analysis to more accurately determine cell counts in the event of overlapping populations of cells (or debris), significantly improving the accuracy of the volumetric counts produced by the Moxi Z. Data for 500 samples may be stored on the unit. All data can be transferred to a PC/Mac via Bluetooth. No special software is required for the PC since date files are Excel®-compatible. Sophisticated PC/Mac compatible analys software is included with each Moxi Z. Cell health may be assessed by comparing differences in histograms from culture to culture.

    Instructional Videos




  • Applications

    Blood Cells

    Monitoring Cell Health

    Algal Growth

    Yeast Monitoring

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Pi Raptor Portable

Vision Analytical
Pi Raptor Portable

Portable Particle Size and Shape Analyser 

  • High-resolution particle analyser ANYWHERE
  • Fully functioning Particle Size and Shape Analyser
  • High quality data and ease-of-use

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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

Pi Raptor Portable … The Transportable Analytical Solution

The Pi Raptor Portable, is a full featured particle size and shape analyser enclosed in a ruggedised case for carry-on capability that enables taking a high-resolution particle analyser anywhere. Having a portable system allows for at-site analysis with remote capabilities. The instrument uses Dynamic Image Analysis as a direct measurement technique, which has become more and more common as a Quality Control tool for raw materials in numerous industries. The new “Raptor” architecture offers a large array of improvements in image quality as well as functionality.

The Pi Raptor Portable is designed to operate as a fully functioning Particle Size and Shape Analyser. It can be used at-lab where high quality data and ease-of-use is a requirement and it can also be closed and taken for remote use. The new sample handing capabilities also enable the system to operate for on-line applications.

  • Sample Collection

    Manual sample recirculation (250 mL)

    Particle size and shape analysis with manual recirculation of the sample up to 250 mL without the use of the internal pump can be achieved by using the Sample bottle and a syringe.

    Manual sample recirculation (60 mL)

    Sample analysis with Manual recirculation of the sample up to 60 mL without the use of the internal pump can be achieved by using two syringes. This enables the collected sample to be analyzed without dilution and enables the user to store the sample after analysis.

    Recirculation through the pump

    Sample analysis with recirculation of the sample up to 250 mL using the internal pump can be achieved by connecting the Sample bottle. Sample recirculation ensures statistical accuracy.

    Oil collection for contamination analysis. (using Simplo Jars)

    Main features of the Simplo Jars:

    • QUICK Draws almost any viscosity lubricant quickly.
    • EASY Pre-charged vacuum inside the jar eliminates the need for additional sampling tools such as hand-held vacuum pumps.
    • CONVENIENT Virtually hands-free sampling.
    • CLEAN Prevents oil spillage during sampling process.
    • SURE Avoids potential environmental cross-contamination.

    Specifications:

    High Density PETG 100 ml/3.3 oz. capacity 85°C/185°F max temperature Applicable to any viscosity range Average Cleanliness qualification ISO (4406) 11/9/4 NAS (1638) 1 www.simplojar.com

    The Simplo Jar is a vacuum-based device used for collection of liquid suspended samples consisting of a vacuum bottle with a collection tube.Once the tube is connected to the bottle and the other end of the tube is placed into the container with the sample to be measured, the stopcock valve is actuated, and the vacuum of the bottle begins collecting the sample. Once the sample is collected to the desired level or the bottle is full, the valve is closed, and the cap can be placed on the bottle.

    Resealable bags are included to store the closed bottles so they can be placed in the accessory backpack and taken back to the lab for further analysis. However, if immediate results are needed, remove the cap with the stopcock valve from the Simplo Jar and replace with the one with Luer fittings and yellow tubing. Proper tubing connection to the fluidics interface should be completed to initiate a contamination analysis.

  • Portable Hardware

    Particle Insight Raptor Portable Hardware Design

    The Pi Raptor Portable was designed to serve as BOTH an at-line laboratory system as well as a field-based portable system. Numerous hardware updates have been made that benefit both types of users.

    • System internally has a 5Ah Lithium LiFePO4 Deep Cycle Rechargeable Battery offering over 5 hours of operation while remaining low in weight. Battery charger is included. Higher capacity batteries can be installed upon request.
    • Removable Microsoft Surface Pro tablet computer with touchscreen interface. Has internal battery and is also charged by on-board LiFePO4 battery. Using the latest version of Microsoft Windows ensures compatibility with other programs users may need to use for daily operation.
    • Light weight portable rugged case weighing approximately 15lbs ( 7Kg ).
    • Patent Pending features.
    • Removable / disposable flow cell with small dead-volume can be interchanged with spare flow cell of the same channel depth or other flow cells with different path depths.M.
    • New hardware features ensure flow cell always returns to proper location to ensure exact focal point is kept.

    Flexible Fluid Design

    The Pi Raptor Portable has been designed to offer sample suspension flexibility for the different needs of at-lab and remote users.

    Disposable Syringes – For very small amounts of samples or if contamination is of concern, standard disposable syringes have always served as a good way to take samples. These medical syringes are sterile and inexpensive. Many industrial applications have used medical syringes as collection and storage devices. Now, the Pi Raptor Portable eliminates the need to re-suspend your captured sample and enables users to do an analysis directly from syringes. No mess, and when done, you still have your full sample complete, intact and without being contaminated where you can store for future use.

    • Internal Pumping System – Just connect the two bypass tubes that use standard Luer fittings, and the Pi Raptor Portable software will control the internal pump.
    • Using the internal pump allows users to connect to any external sampling source, including an available sample suspension vessel that allows for cleaning and rinsing between analysis.

  • Accessories

    As a portable system, the Pi Portable includes an accessory kit that is housed in a backpack style case. The many compartments are designed to carry specimen sample collection devices along with other safety items such as gloves, etc. Samples can be stored here for further analysis at-lab or can be analyzed in the field.

  • Applications

    Fibre Particles

    Suspended Particles

    Packing Materials

    Drug Delivery

    Stem Cells

    Coal Powder

    Glass Fibre

    Ocean Floor Sediment

    Toner Powder

    Portland Cement

    Pollen

    Abrasive Powders

    Diamond Abrasives

  • Software

    New Key Software Features

    The Particle Insight Raptor Portable comes with numerous new software features that have been incorporated through the years.

    • New Time series chart feature. This feature allows the evaluation of behavior from particles suspended in a solution by plotting results of pre-selected measures and statistics from a collection of run files, over a period under the same conditions and settings. The charts created for each combination of parameters reflect the behavior of particles and can be used in different applications and processes like dissolution and crystallization in pharmaceutical industries.

    • Correlation Plot Enhanced Features… More tools that help customers use scattergram charts to further identify and study particles and particle populations in more detail.

    • Many added functions to sample overlays enabling customers to compare and identify all or portions of sample distributions. For example, if one sample or lot has a greater amount of agglomerates than another, you can now see exactly by how much and view those select agglomerates.

    • New Sieve Comparison features offering more ways to view and correlate results to Sieves.

Not sure if it’s the right instrument?

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Breakthrough Curves

Technology
Breakthrough Curves

Breakthrough curves: dynamic sorption of gas- and vapor mixtures

Investigation experiments of practically relevant separation processes by standard gas sorption instruments for pore size analysis are limited.

BioLector Microbioreactor

Regarding the assignment of tasks such as

  • investigation of the adsorption of CO2 from dry and wet air
  • adsorption of methane of biogas
  • differentiation of practically relevant sorption behaviour of adsorbents like gas or vapor mixtures.
  • BET- or pore size distribution cannot predict or model separation processes.

The dynamic flow method is applied for practical investigation such as

  • dynamic gas flow adsorption and desorption
  • determination and evaluation of breakthrough curves
  • investigation of sorption kinetics
  • investigation of co-adsorption and replacement effects
  • determination of sorption selectivities
  • determination of sorption equilibria of gas mixtures
  • transfer of technical sorption processes to lab-scale
  • investigation of thermal balance of dynamic adsorption processes

BioLector Microbioreactor

Measuring method

The figure above shows a breakthrough curve of CO2 at activated carbon measured with the mixSorb L. The vertical, red line marks the start of the breakthrough measurement. From this point a gas mixture of 5 Vol.-% CO2 in Helium flows through the adsorbent at a pressure of 5 bar at 40 °C with a flow of 1 L min-1. The black line represents the concentration of CO2 at the end of the adsorber column. One can observe that after 15 minutes traces of CO2 are detected. Before that time CO2 is completely withheld by adsorption on the activated carbon followed by a steep increase of the CO2 concentration, which is called mass transfer zone. From the shape of the breakthrough curve in this zone different parameters concerning sorption kinetics or concentration distribution can easily be determined. After approximately 30 minutes the activated carbon reaches the maximum sorption capacity under this experimental conditions. Consequently the CO2 concentration at the end of the column approaches the initial CO2 concentration.

BioLector Microbioreactor

The releasing heat of sorption results in a temperature increase of the adsorber bed. To follow this process the mixSorb L is equipped with four temperature sensors along the adsorber. Their position is sketched at the right side of the figure. The four sensors respond in accordance to the direction of the gas flow starting with T1 and ends with T4. The measured temperature curves (orange, grey, yellow and blue) are also depicted. They give information of the released heat, the speed of energy exchange processes and the dispersion of the concentration profile in the adsorber column.

The following figure illustrates how to determine the technical usable sorption capacity from a breakthrough curve under certain experimental conditions. The BET surface area or the micropore volume, which are exactly known by standard gas sorption methods, are not accessible completely in technical flow processes for certain kind of purification or separation processes. As an example: The separation of CO2 from N2 (40 °C, 2 L min-1, 5 bar, initial gas composition: 5% CO2 in N2) occurs with the breakthrough of CO2 when the sorption capacity reaches 75% of the maximum sorption capacity. The dynamic sorption analyzer mixSorb L can help to predict technical relevant sorption processes in an easy a quick way.

BioLector Microbioreactor

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Chemisorption

Technology
Chemisorption

Chemisorption

The chemisorption analysis is specially used to characterize catalysts. The most crucial point is to determine the chemically active part of the surface area. To determine the active surface area a measuring gas is used, which is able to strongly chemisorb at the active sites. Hydrogen gas is often used for the analysis, which creates a chemisorption bond to noble metals (e.g. platinum-alumina catalysts).

BioLector Microbioreactor

BioLector Microbioreactor

1. Static-volumetric method

A certain amount of gas is dosed onto the active material in vacuum. The determination of the amount of adsorbed gas is carried out by pressure measurement in a system with known volume. Typically two isotherms are measured during the chemisorption experiment: The first isotherm reflects the sum of physisorption and chemisorption. After that the sample is evacuated to desorb loosely bonded gas molecules (physisorbed measuring gas) from the surface. Repeating the isotherm then only shows the physisorption again due to the blockage of the active sites from the first isotherm. Subtracting the second from the first isotherm only reveals the pure chemisorption. From this isotherm the amount of active sites can be calculated.

BioLector Microbioreactor

2. Dynamic method

2.1. Isotherm (Pulse chemisorption)

An inert gas continuously flows over a solid. A thermal conductivity detector analyses the measuring signal (base line). After that pulses of the measuring gas are added successively into the flow of the inert gas and after each pulse the instrument waits until the signal reaches the base line again. Initially the active material chemisorbs the measuring gas. After a while the actives sites are getting saturated. The measurement is being continued until the thermal conductivity detector shows constant peaks and no measuring gas is chemisorbed any more. This method is called pulse- or titration method.

Chemisorption experiments are often carried out temperature-controlled, please read more at measuring method „temperature-programmed reactions“.

2.2. Temperature-programmed reactions

Non-isothermal measurements are carried out usually through linear heating of a sample and continuous recording the changes of the gas composition. Temperature-controlled reactions can involve desorption (TPD), reduction (TPR), oxidation (TPO) and other relevant reactions for the characterization of catalysts.

BioLector Microbioreactor

Before performing temperature-controlled reactions to characterize catalysts the sample is prepared in-situ. Therefore so-called macros are defined, so that the procedure of the sample preparation is done fully automatically. The further approach is then task-oriented: A TPD experiment starts with the adsorption of active gas on a sample (e.g. by pulse chemisorption) followed by the characterization of the temperature-dependent desorption process. TPR reactions are done using a reducing gas, usually H2, TPO experiments are performed with an oxidizing gas, typically O2.

The experiments are carried out in a gas flow and changes in the gas composition are recorded by the thermal conductivity detector. Before performing an experiment, it has to be considered that not only the gas composition has to change during the reaction, also the thermal conductivity has to change due to ad- and desorbing molecules. In principle gases and vapors can be divided up into two main groups regarding their thermal conductivities:

1. H2, He
2. CO, CO2, Ar, NH3, H2O, Pyridin, N2O etc.

By this classification, the experiments can be easily derived. During a chemisorption reaction a gas/vapor from both group has to be present. Examples:

  • 1. TPR with hydrogen (group 1) needs a carrier gas from group 2, e.g. Argon.
  • 2. TPD of NH3 (group 2) requires a carrier gas from group 1, typically Helium.
  • 3. TPO with Oxygen (group 2) needs a carrier gas from group 1, e.g. Helium.

The advantages of temperature-controlled reactions are not only to determine the active sites of catalysts but also determining on the different strengths of chemically active sites due to the temperature dependence.

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Vapour Sorption

Technology
Vapour Sorption

Vapor sorption: DVS (dynamic) and SVS (static-volumetric)

The determination of water uptake and -release is highly important for a lot of products for their application, their behavior in processes or storage issues. Water uptake can be determined as a function of relative humidity. In other projects water or other vapors are used as sensors to investigate the interaction between molecules with different polarities and surfaces and compare these interactions with other molecules. Due to practical reasons the properties of porous materials under humid conditions have to be well known. Different prospects are possible to investigate the sorption behavior of gas-vapor or vapor-vapor mixtures.

Measuring methods

1. Dynamic vapor sorption – DVS

Water vapor sorption follows the same physical rules and principles as gas sorption. The difference to gas sorption is that condensation of vapors must not influence the results of the measurement. Because of this reason, the water uptake is often measured gravimetrically in a dynamic, humid gas flow (DVS – Dynamic Vapor Sorption) – these experiments can be carried out for many materials, such as pharmaceutical products, food, packing materials, building materials etc.

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2. Static-volumetric vapor sorption

Water vapor sorption can also be measured static-volumetrically in a measuring system with calibrated volume by measuring the equilibrium pressure. Corresponding analyzers exhibits a heated volume system, so that condensation in the manifold, valves or lines is avoided. The liquid is stored in a glass-vessel, which is connected to the manifold with a valve/line-system. First the glass-vessel is evacuated to remove the air then the desired vapor phase is build up above the liquid phase. Dosing of this vapor into the measuring cell removes vapor from the manifold, more liquid from the glass-vessel is evaporated until the equilibrium state between liquid and gas phase is reached again.
Determination of the water sorption isotherm (ad- and desorption) are carried out fully automatically and different possibilities are offered for the analysis of isotherms: Determination of surface areas, pore volumes or heats of adsorption.

3. Mixture adsorption of vapors

Another possibility is the determination of the sorption behavior of vapors in gas-vapor or vapor-vapor mixtures with the mixSorb S and mixSorb L series. Practical questions can be directly studied, e.g. investigation of the sorption behavior of humid adsorbents in a dry gas flow or the sorption behavior of adsorbents under a humid gas-vapor flow. There is a huge difference between these two cases and both experiments can easily be prepared. Such investigations can be done flexibly with the mixSorb series including the coupling to external analytical devices to determine e.g. trace elements.

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Adsorption of Mixed Gases

Technology
Adsorption of Mixed Gases

Adsorption of mixtures: Dynamic sorption of gas and vapor mixtures

Challenges such as the adsorption of CO2 from dry and moist air, the adsorption of methane from biogas or the differentiation of the relevant physisorption behavior of adsorbents in gas and vapor mixtures are different from classical methods for texture determination. The main reason here is the fact, that a sorption of mixtures is occurring and the mixture needs to be separated accordingly in order to discover, which component is adsorbed at which magnitude.

BioLector Microbioreactor

Especially the selectivity plays a crucial role in the adsorption of mixtures, since the task requires the stronger adsorption of one component within the mixture in comparison to other residual components. In order to predict or model technical processes and extract data with practical relevance, the following investigations become more and more important:

  • dynamic adsorption and desorption from a gas flow
  • determination and evaluation of breakthrough curves
  • investigation of sorption kinetics
  • investigation of co-adsorption and displacement effects
  • determination of sorption selectivity
  • determination of sorption equilibria in gas and vapor mixtures
  • scaling of technical sorption processes
  • investigation of heat balance in dynamic adsorption processes

Analytical method

In order to minutely project technical adsorption processes, a representative selection of sample as well as an authentic representation of the flow field is required within the reactor bed.

BioLector Microbioreactor

The standard column of the mixSorb L with a volume of roughly 100ml and an internal diameter of 3cm has been modelled precisely towards these characteristics. The robust construction from stainless steel allows for experiments at temperatures up to 450°C and pressures of up to 10bar. Four Pt-100 thermo-couples positioned equidistantly along the reactors columns central vertical axis and allows for high resolution recording of temperature profiles within the reactor bed. Up to four internal mass-flow controllers allow for the arbitrary composition as well as streaming speed of gas mixtures. The detection and composition of gases and mixtures is carried out by an internal thermal conductivity detector or an additional mass spectrometer. Reversion of the flow direction within the column allows for in-detail studies of desorption processes in technical adsorbents. This allows for the investigation of regenerative capabilities as well as cyclic durability of technical adsorbents while at the same time allowing for the simulation and investigation of complex pressure swing adsorption processes (PSA).

Example

The following scheme exemplifies the possibilities of the mixSorb L for investigating the characteristics of practical relevance within the separation of air on a carbon-based molecular sieve. The influence of temperature on the cycling time of the adsorber as well as the breakthrough speed of oxygen was investigated. These methods require the mixSorb-software mixSorb Manager, which handles dosing, measurement and data recording and reduction fully automated.

BioLector Microbioreactor

Furthermore, the mixSorb L comes with the simulation software 3P-Sim, which is an extraordinary tool for comparing experimental and theoretical data and calculating the experimental effort required for certain tasks by calculating gas mixture data from pure gas isotherms. The figure below showcases how diffusion parameters are merged into the linear driving force (LDF-) factor and below that, how fitting of the mass transfer coefficient kLDF describes experimental curves (both breakthrough and temperature curve) in the software simulation.

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Gas Adsorption

Technology
Gas Sorption

Gas adsorption: pore volume and pore size distribution

Gas adsorption for surface and pore analysis offers solutions for pore characterization between 0.3 nm and approx. 500 nm. The determination of BET surface areas and further methods to characterize pores are described on this website as separate methods. In principle the smallest pores are filled first with gas molecules. With increasing pressure successive pore filling of the larger pores takes place. Based on different evaluation models calculations are done to determine pore volumes or pore size distributions. The advantage of gas sorption lies in performing pore analytics of very small pores (micro- and mesopores).

Measuring method

1. Adsorption isotherm

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The figure illustrates the classification of isotherm and hysteresis types according to the surface and pore structure of non-porous, micro-, meso- and macroporous materials. Besides BET surface area calculations (see corresponding method on this website) isotherms are used to determine pore volumes (micropore- and total pore volume) as well as pore size distributions. Traditional models are e.g. the BJH method for mesopore analysis, the Gurvich rule for total pore volume calculations or Dubinin equations for micropore analysis. To improve these models different groups around the world develop new calculation models. State-of-the-art models are the so-called DFT (density functional theory) models and Monte-Carlo simulations.
In contrast to mercury porosimetry gas adsorption offers different advantages such as mercury-free and easy handling with measuring cells. The measuring range already starts in the micropore range (approx. 0.3 nm) which is not accessible by mercury porosimetry.

Example

The following figure shows an isotherm of a MCM-41 material measured with Nitrogen at 77 K. The applied evaluation models depends on the type of isotherm and therefore on the kind and ratio of pores. For small mesopores the classical BJH- and modern NLDFT methods were applied. These results show that both methods differ and the real pore size of approx. 4.1 nm could not be calculated exactly by the BJH method.
Due to the large number of calculation methods for adsorption isotherms 3P Instruments offers advanced training in terms of surface- and pore characterization analysis to exchange experiences.
During this training various topics are discussed such as sample preparation, measuring and interpretation of different kind of solids by means of concrete examples.

Adsorotion

2. Gas adsorption at different temperatures

Pore size analysis by gas sorption is usually done in a relative pressure range between 0 and 1 by measuring the isotherm of gas at its boiling point. Due to the costs and availability of liquid Nitrogen, normally Nitrogen isotherms are measured at 77 K. In principle each gas can be used at different temperatures to investigate the sorption behaviour or to discuss the analysis of the pore structure data also in terms of practical separation processes. Following gas sorption methods have been proved:

  • Argon at 87 K for micropore determination according to the IUPAC classifications
  • Krypton at 77 K to determine small BET surface areas.
  • Krypton at 87 K to analyse small mesopores in thin, porous layers
  • CO2 at 273 K to investigate small micropores < 1.5 nm
  • H2, CH4, CO2 etc. at different temperatures to investigate gas storage applications
    various adsorptives at different measuring temperatures to compare adsorption processes or the validation of substance-specific parameters and interpretation models for pore analysis
  • Isotherms of an adsorptive at different temperatures to calculate adsorption enthalpies (isosteric heats of adsorption)
  • Chemisorption: H2, CO, NH3, pyridine etc. to characterize active surfaces of catalysts
  • practical relevant investigation of gas- and vapor mixtures by dynamic sorption methods

Example

Isotherms of Nitrogen at 77 K, CO2 at 273 K and H2 at 77 K were measured on a zeolite 4A. In comparison to hydrogen at 77 K or CO2 at higher temperature, Nitrogen shows almost no adsorption at 77 K. This example shows that Nitrogen measurements at 77 K are not the appropriate method to analyze micropores smaller than 0.5 nm. Other adsorptives than Nitrogen and temperatures have to be used. Our LabSPA (Lab for Scientific Particle Analysis) performs test and contract analyses of different kind of gases at various ranges of temperature and pressure.

Adsorotion

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Gene Regulation Application Note

Biological
Applications
Gene Regulation

Gene Regulation, Lac Operon / Lac Repressor
(DNA-Protein binding)

The regulation of lac operon (lacO), a set of
Escherichia Coli genes responsible for the lactose
metabolism in the bacteria, by the lac repressor is a
well-studied system in molecular biology. The lac
repressor, a DNA-binding protein (lacl), is key to
controlling the lac operon. The equilibrium
dissociate constant (KD) of this system is estimated
to be in the nM range.

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Environmental Waters Application Note

Industrial
Applications
Environmental Waters

On-site testing of RDX in environmental waters

Energetic materials (commonly known as explosives)
such as 1,3,5-trinitroperhydro-1,3,5-triazine (RDX)
(Figure 1) has been used extensively in the
manufacturing of munitions, and accounts for a
large part of the explosive’s contamination at active
and former military installations in various parts of
the world. 1 Most RDX compounds are not
significantly retained by soils and biodegrade very
slowly. As a result, RDX can easily percolate through
the ground to contaminate ground water which
serves as drinking water for surrounding
populations. RDX is not only classified as potentially
carcinogenic, but it can also damage the nervous
system if inhaled or ingested. Hence, continuous
monitoring of RDX levels in ground water would be
ideal for public safety to reduce RDX exposure to the
population and limit its potentially adverse health
effects.

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Protein-small Molecule Interaction Application Note

Biological
Applications
Protein-small molecule interaction

Understanding the mechanism of action of
transmembrane (TM) proteins

The CD36 (cluster of differentiation 36) is part of
transmembrane proteins with versatile functions.
Encoded by the CD36 gene, the CD36 protein is
found on the surface of many cell types in
vertebrates. It has various roles in lipid uptake, cell
adhesion and pathogen sensing. As a result, several
diseases related to arterial hypertension, diabetes,
cardiomyopathy are associated with mutation or
misregulation of these transmembrane proteins.

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Immunosensing Application Note

Biological
Applications
Immunosensing

Understanding the factors affecting sensing efficiency in SPR
biosensing

Acute lymphoblastic leukemia (ALL) is a disease where
immature white blood cells originated from the bone
marrow become cancerous, inducing proliferation in
the blood flow and subsequently to organs in addition
to prevent the proper function of other blood cells. One
of the main chemotherapeutic agents proven for its
efficacy for ALL is the E. coli L-asparaginase (EcAII) as a
biological therapeutic agent. The challenge with
undergoing such treatment is that the patient can
potentially develop silent inactivation of the biological
chemotherapeutic agent by generating antibodies to
neutralize EcAII and therefore reducing treatment
efficiency.

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Antibody QC Application Note

Biological
Applications
Quality Control of Antibodies

Rapid quality control of antibodies using Affinité’s simple
P4SPRTM

The quality control of biopharmaceuticals such as
antibodies must be performed to ensure quality and
safety. For instance, the quality of antibodies is affected
by process parameters such as pH, temperature, CO2,
and cell culture metabolites [1]. Not only should these
biopharmaceuticals be characterized by standard
physicochemical methods such as mass spectrometry,
but their biological activities must also be investigated
as well. This has traditionally been done using endpoint
assays such as Enzyme-Linked Immunosorbent Assays
(ELISA). However, these assays do not provide
kinetic and affinity data. An alternative method is
Surface Plasmon Resonance (SPR). SPR is a powerful
technique to characterize proteins because it is a label
free technique that enables real-time assessment of
protein interactions, and it does not require much
sample preparation.

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Protein-Protein Application Note

Biological
Applications
Protein-Protein

Rapid screening of protein-protein interactions

The central dogma of molecular biology stipulates
that DNA is transcribed to RNA, and RNA is
subsequently translated into protein [1] . While the
central dogma adequately encapsulates the field of
molecular biology, protein-protein interactions are
at the heart of virtually every biological process.
While many are familiar with the term genome, the
comprehensive genes of organism, or the term
proteome, the comprehensive proteins expressed
in an organism, fewer are familiar with an
organism’s interactome. In short, the interactome
typically refers to the entire set of protein-protein
interactions (PPIs) in an organism. The importance
of protein-protein interactions, and its central
nature in biological processes, is highlighted by its
role in human diseases.

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Protein Application Note

Biological
Applications
Protein

Drug discovery application: Determination of dissociation
constant (KD) between a fragment and a protein

Drug discovery is a long and rigorous process, and
there are many approaches from different branches
of science to find ideal drug candidates. Fragment
based drug discovery has been established as a
strategy to identify small compounds that can be
further developed into leads and clinical candidates
(1, 2). Fragment compounds are typically < 300 Da in size (3), and they are typically screened against a target protein.

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Vaccine Application Note

Industrial
Applications
Vaccine Monitoring

Detection of hemagglutinin using Affinité’s P4SPRTM as a
potential platform to monitor production of influenza
vaccine

The influenza vaccine is manufactured each year to
protect people against serious illness that require
hospitalization and reduce the number of
mortalities associated with influenza. Therefore, the
timely production and validation of influenza
vaccine lots are of utmost importance. Each vaccine
lot must be evaluated for potency, which is based on
the amount of the hemagglutinin (HA) content
found on influenza viruses in the vaccine.

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ezSPR

Affinite
ezSPR

Benchtop SPR

  • Core technology
  • Flexible design
  • Rapid data processing

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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

Core Technology

Basic thin film SPR found in most benchtop devices capable of detection in complex media such as serum, plasma, cell lysates, or wastewater.

Flexible Design

Adaptable from injection to sensor. Comes with two injection models with multiple options to meet your research needs

Rapid Data Processing

Intuitive software providing key data for biosensing and protein interaction characterization in real time.

  • Key Features

    • Thin film-based Kretschmann configuration SPR
    • Switchable manual or sample loop injection mode
    • Two sensing channels
    • Two independent pump with sample injection loops
    • Each loop injection volume 100 micro L
    • Sensitivity: 2750 nm/RIU
    • Resolution : 1 micro RIU
    • Dynamic range: 1.33 to 1.39 refractive index unit
    • Coefficient of variation on signal: < 0.6%
    • Polychromatic light source
    • ezControl™ graphic user interface
    • Output data compatible with TraceDrawer™
  • Applications

    Gene Regulation

    Environmental Waters

    Protein-small molecule interation

    Immunosensing

    Antibody QC

    Protein-Protein

    Protein

    Vaccine

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  • Name of customer

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  • Name of customer

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  • Name of customer

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P4SPR

Affinite
P4SPR

Surface Plasmon Resonance

  • Dual and Quad inlet modules
  • Fast assay development
  • Ideal for intermediate screening

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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

The P4SPR utilises Surface Plasmon Resonance (SPR) technology to deliver precise, real-time measurements of molecular interactions. This Surface Plasmon Resonance system is ideal for studying binding kinetics, affinity, and concentrations without the need for labels. By leveraging advanced SPR technology, the P4SPR enhances biosensing accuracy and sensitivity, making it an invaluable tool for research in fields like biochemistry, pharmaceuticals, and material science.

Core Technology 

Basic thin film Surface Plasmon Resonance (SPR) found in most benchtop devices capable of detection in complex media such as serum, plasma, cell lysates, or wastewater.

Flexible Design

Adaptable from injection to sensor. Comes with two injection models with multiple options to meet your research needs

Rapid Data Processing

Intuitive software providing key data for biosensing and protein interaction characterization in real time.

  • Key Features

    • Thin film-based Surface Plasmon Resonance (SPR)
    • Dimensions: 175 x 155 x 55 mm
    • Weight: < 1.3 kg.
    • USB powered
    • Microfluidic cell min. volume: 50 uL
    • Sensitivity: 2750 nm/RIU
    • Resolution : 1 micro RIU
    • Dynamic range: 1.33 to 1.39 refractive index unit
    • Coefficient of variation on signal: < 0.6%
    • Polychromatic light source
    • P4SPR Control™ graphical user interface
    • ezControl graphic user interface
    • Output data compatible with TraceDrawer™
    • CE Marked
  • Dual Inlet Module

    Best for assay development

    • Triplicate sample channel measurement with reference channel
    • Connect to Affinité’s injection loop side module for kinetics analysis
  • Quad Inlet Module

    Best for intermediate screening

    • Simultaneous comparison of four different samples at once.
    • Fewer chip consumable usage.
  • Applications

    Gene Regulation

    Environmental Waters

    Protein-small molecule interaction

    Immunosensing

    Antibody QC

    Protein-Protein

    Protein

    Vaccine

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Water Treatment

Industry Information
Water Treatment

Why particle characterisation is important in water treatment

Particle characterisation is crucial for designing effective filtration and purification systems. It helps identify particle size, shape, and distribution, enabling the selection of appropriate treatment methods. Accurate characterisation ensures efficient contaminant removal, optimal chemical dosing, reduced operational costs, and compliance with water quality standards.

Surface Plasmon Resonance

Surface plasmon resonance detects contaminants at low concentrations, enabling real-time monitoring and efficient removal of pollutants, improving water quality and ensuring compliance with environmental regulations.

BET analysis

BET analysis measures surface area of adsorbents in water, optimising the selection and performance of materials for efficient contaminant removal, enhancing purification processes and ensuring water quality.

Image Analysis

Image analysis enables the detection and quantification of contaminants and microbial activity, improving monitoring accuracy, optimising treatment processes, and ensuring compliance with water quality standards.

Case study

A manufacturing plant producing electronics components faced significant challenges with wastewater containing heavy metals like lead (Pb) and cadmium (Cd). Traditional monitoring methods were insufficient for real-time detection and quantification of these contaminants at low concentrations, posing environmental and regulatory compliance risks.

The integration of SPR technology for real-time monitoring of heavy metal contaminants in wastewater demonstrated significant improvements in detection sensitivity, treatment efficiency, and regulatory compliance. This case study highlights the potential of SPR as a vital tool in advanced water treatment systems, ensuring environmental safety and operational efficiency.

Instruments to support the water treatment industry

Applications to support the water treatment industry

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Ceramics

Industry Information
Ceramics

Meritics particle characterisation solutions for the Ceramics Industry

Particle characterisation is vital for ceramic industries as it dictates product quality, performance, and processing efficiency.

Particle Size Analysis using Laser Diffraction

Understanding particle size distribution ensures uniformity in properties like strength and shrinkage, crucial for product consistency. Meritics supply particle sizing solutions to customers working with both traditional and advanced ceramics

Particle Shape Analysis using Flow Imaging Microscopy

Particle shape influences packing density and flowability, impacting processing methods and final product properties. Meriitics offer a wide range of shape analysers, we offer stand alone units, modules to compliment your particle sizing and counting instrumentation and sizing instruments with shape analysis built in.

Surface Area Analysis using BET Analysers

Surface area measurement guides in optimising material reactivity and porosity, essential for functionalities like adsorption and catalysis. Meritics offer comprehensive range of surface area analysers.

Case study

We take pride in our reputation for producing high-quality ceramic tiles for both domestic and international markets. However, like any manufacturer, we faced challenges in maintaining consistent quality across our product line despite stringent quality control measures.

Our primary challenge was to reduce defects such as surface imperfections, color variations, and dimensional inconsistencies, which led to increased waste and customer dissatisfaction.

To tackle these challenges head-on, we decided to integrate image analysis technology into our quality control process.

Using Meritics specialist knowledge in particle characterisation instruments we were able to find the best solution to suit our needs. This was a FlowCam 5000, which measures particles in the range of 3 μm to 300 μm

By harnessing the power of image analysis technology, we transformed our quality control process, achieving greater accuracy, efficiency, and cost-effectiveness.

Instruments to support the ceramics industry

Applications to support the ceramics industry

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Polymers and Plastics

Industry Information
Polymers and Plastics

Why particle characterisation is important in the polymers and plastics industry

Meritics provides tailored particle characterisation solutions for the polymers and plastics industries, offering advanced techniques such as laser diffraction and flow imaging microscopy to analyse particle size, shape, and distribution. These solutions optimise material performance, processing, and quality control in polymer and plastic manufacturing processes, ensuring product excellence.

Laser diffraction

Laser diffraction particle size analysis enhances polymer and plastic production by accurately measuring particle size distribution, optimising formulations, and improving product performance and quality control processes.

Flow image microscopy

Flow imaging microscopy analysis aids polymer and plastic production by providing real-time visualization of particle characteristics, facilitating process optimisation, and ensuring product quality and consistency.

BET surface area analysis

BET surface area analysis supports polymer and plastic production by accurately measuring surface area, aiding in material characterisation, formulation optimisation, and enhancing product performance and quality control processes.

Viscometry

Using a viscometer in polymer and plastic production enables precise characterisation of material flow and viscoelastic properties, optimising processing parameters and ensuring product consistency and performance.

Case study

As a leading manufacturer of composite materials, ensuring consistent resin quality is essential for our production processes. Dynamic viscosity is a critical parameter influencing resin flow behavior and final product properties.

We encountered challenges in accurately measuring and monitoring changes in the dynamic viscosity of our resin formulations during processing. Variations in viscosity could lead to inconsistencies in product performance and quality.

To address these challenges, we implemented a viscometer as a key tool in our quality control process. This instrument provided real-time monitoring of resin viscosity, allowing us to make adjustments as needed to maintain optimal processing conditions.

Instruments to support the polymers and plastics industry

Applications to support the polymers and plastics industry

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BET Surface Area

Technology
BET Surface Area

Gas adsorption: Determination of the specific surface area (BET surface area)

The determination of specific surface areas represents a major task regarding the characterization of porous and finely-dispersed solids. Gas adsorption is the appropriate method to solve this task. If a gas gets in contact with a solid material a part of the dosed gas molecules is being adsorbed onto the surface of this material. The adsorbed amount of gas depends on the gas pressure, the temperature, the kind of gas and the size of the surface area. After choosing the measuring gas and temperature, the specific surface area of a solid material can be reliably and comparably calculated from the adsorption isotherm. Due to practical reasons the adsorption of Nitrogen at a temperature of 77 K (liquid Nitrogen) has been established as the method for the determination of specific surface areas.

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Measuring method

Speaking about the BET method, actually means the analysis of isotherm data by a method developed by Brunauer, Emmett and Teller. By means of the BET equation the amount of adsorbed gas, which build up one monolayer on the surface, can be calculated from the measured isotherm. The amount of molecules in this monolayer multiplied by the required space of one molecule gives the BET surface area. Besides the adsorption of Nitrogen at 77 K, Krypton adsorption at 77 K is recommended for the determination of very small surface areas.

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Porous and Powders Solids Application Note

Industrial
Applications
Porous and Powdered Solids

Regarding the determination of density of
porous and powdered solids

Which one is heavier – a kilogram of lead or a kilogram of cotton? Or are both the same in weight?
Dear readers, the following article is not about the worst possible trick question, it is rather about the evaluation of different materials with regards to their density. In order to determine the density of a solid from its mass, it is required to determine the volume of the solid. The correct way to pose the initial question would therefore be: Which one is heavier – a cube with an edge length of one cm made of lead or a cube with the same edge length made of cotton? Or in short: Which one has the higher density, lead or cotton? Only by introducing the correct term of density, a useful labeling of materials in any field of application requiring information about masses can be carried out. This basically includes any field of applied technology – construction work, food, chemical industry, automotive and aero-space technology, pharma and medicine, cosmetics, geology or paper manufacturing.
The questions posed usually are: How many tons of grain fit into my silo? How is the ratio of a packages weight to its contents weight? How much additional mass is gained by adding an isolating layer? What is the composition of my powder mixture? Has my material changed in a process? Is this raw material or product of sufficient quality? Is my crown made of pure gold?

The answer to those questions requires a reliable way for determining density

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Closed cell content

Technology
Closed Cell Content

Closed cell content in foams

The determination of closed and open cell content in foams is based on the determination of the samples volume by means of gas pycnometry, which is an analytical method for density and volume analysis described separately on this homepage. When investigating foams, the most common challenge is to determine the amount of vesicular polymer cells completely closed, as these cells determine the insulation capacities of rigid foams commonly used in the thermal insulation of housing.

Measuring principle

The measurement is carried out as stated per DIN ISO 4590 „Determination of the volume fraction of open and closed cells in rigid foams“. Initially, a geometrically exact sample body will be cut (cube, cuboid or cylinder) and its exact dimension will be determined by means of a micrometer in order to calculate the geometric volume. Afterwards, the sample body will be analyzed in the pycnometer at a low pressure of roughly 0.25 bar. The analytical gas employed here is nitrogen, as helium will penetrate into the walls of the closed cells in the foam. This first measurement includes the volume of the sample body yielding the closed volume, into which the analysis gas cannot penetrate and from which the amount of closed cells will be derived. The so-called uncorrected method terminates here, the quotient from closed volume to geometric volume multiplied by 100% determines the percentage of closed cell content in the sample.

In the so-called corrected method relates to the fact that by cutting through the sample cells previously closed will be opened. This can be corrected by an additional measurement. For this, the sample body will be cut into smaller parts and all parts obtained after cutting will be measured in the pycnometer again. The amount and position of cuts as well as the equation for results depend on the geometry of the original sample body and can either be determined by DIN ISO 4590 or by measuring.

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Gas Pycnometry

Technology
Gas Pycnometry

Determination of density by means of gas pycnometry

In general terms density is defined as the quotient from mass by volume. Mass can be determined with ease by a scale. The determination of volume is more challenging, usually due to samples having irregular shapes or being powders of varying degree. Additionally, it needs to be noted that volume, and thus density, may be defined differently if pores are included (raw density) or excluded (true / absolute density) into the solid samples volume. The density is based on the solid samples volume excluding the pore volume of porous solids.

Gas Pycnometry

With a pycnometer (Greek, „gauged vessel”) the amount of a certain medium (liquid or Helium or other analytical gases) displaced by a solid can be determined. Examples for the use of density determinations for finely ground or bulky solids include, but are not limited to, for example the differentiation between solids, quality insurance, determination of open and closed pore volume in foams and determination of so-called vacuolar volume in the quality control of milk powders. These fields illustrate the versatility of gas pycnometry and exceed the limits of liquid pycnometry. The main advantages of the gas pycnometry are:

  • fast
  • precise
  • requires no organic liquids
  • low user expense
  • automatisation

Gas Pycnometry

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Isotherm Application Note

Industrial
Applications
Isotherm

How isothermal is an isotherm

Nitrogen adsorption at the boiling point of liquid nitrogen, N2@77K, has become the established method for quality control. However, scientific surface and pore investigations are increasingly being performed with different adsorptives at higher temperatures, such as Ar@87K, CO2@195K or CO2@273K. One question for every measurement is the accuracy of the used measuring temperature. As example in technical articles, the specification of the experimental temperature with 77.35 K as the boiling temperature of liquid nitrogen suggests an unrealistic accuracy of two decimals if a standard liquid nitrogen dewar is applied. In scientific articles, however, the adsorption temperature of N2 measurements is often given as 77 K, 77.3 K, 77.4 K, 77.5 K or 78 K. Few users are aware that their reported temperature could very likely vary by as much as 0.5 K because of the dependence of the boiling temperature both from the purity of the liquid nitrogen, but mainly from the ambient pressure. Not only must the temperature dependence of the saturation vapor pressure be evaluated for very accurate results, but also the exact measuring temperature and its constancy must be known over the complete measuring time. So far, this is the state of the art for relating thermostats with temperature accuracies of 0.01 K close to room temperature and should be aimed at for other temperature ranges as well. The new developed cryoTune 77 option offers an easy-to-handle technical solution for such significant temperature stability improvement for accurate sorption studies.

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Micropores Application Note

Industrial
Applications
Micropores

Thorough characterizations of micropores
with CO2 adsorption at 195 K

Sorption experiments with CO2 are a widespread method for the characterization of carbon-based and other materials with an emphasis on micropores due to their relevance for climate research. Until now, the most common application was CO2 sorption at 273 K.

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Adsoptives Application Note

Industrial
Applications
Adsorptives

Adsorption studies with various adsorptives
from 77 K up to 323 K

Surfaces are formed by all solids as external interfaces and are present as micropores, mesopores, macropores or as external surfaces on non-porous particle areas. The results of gas adsorption measurements are the sum of particle surfaces including surface roughness and open pores. In principle, a complete isotherm or, for the determination of the BET surface area, only a part of an isotherm is measured. Figure 1 shows such sorption isotherms of nonporous carbon black, mesoporous glass and a microporous metal-organic framework, together with standard range to calculate BET surface areas.

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Ultra-micropores Application Note

Industrial
Applications
Ultramicropores

How to characterise smallest
ultramicropores?

Quite often there is a request to decide for a new instrument or a measuring routine to characterize pores larger than 0.35 nm. Independent of the fact that 0.3 nm is the critical and 0.35 nm the so-called kinetic molecule diameter of N2, there is an illusion that micropores in the range of 0.4 nm might be characterized by the use of N2 at 78 K. Over the last few years, we have measured numerous ultramicroporous materials. These materials always showed the same characteristics, namely that N2 is adsorbed at 78 K only by pore sizes larger than 0.5 nm. We employed long-term sorption measurements on a narrow pore Zeolite 4A and explain the effect and possible solutions for the characterisation of ultramicropores.

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Surface and Pore Structure Application Note

Industrial
Applications
Surface and Pore Structure

Argon for surface and pore characterisation

The critically reviewed IUPAC report “Physisorption of gases, with special reference to the evaluation of surface area and pore size distribution” was published in 2015 and is an up-to-date compendium for the characterization of porous materials using gas sorption. Besides an extended isotherm classification, this updated release includes numerous recommendations for the measurement and interpretation of isotherm data. “New recommendations” that have been the basis of applying our measurement methods since many years. A fact that becomes obvious in this central topic is that the characterization of micropores using physisorption of should be carried out with argon at a temperature of 87 K (boiling temperature of argon). We have identified this advantage more than 20 years ago and its practical realization to achieve 87 K was by use of liquid argon for a long time.

More recently, we started to equip our instruments with so-called cryoTune modules, an option that was specifically designed for achieving an 82 – 135 K temperature range. In this way, not only the boiling point of the noble gas argon at 87 K, but also the boiling point of the noble gas krypton at 120 K becomes viable for isotherm analysis. This article describes these additional research options with a critical discussion of the nitrogen-based results as traditional basis not only for pore size but also for surface area determination.

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Micropore Adsorption Application Note

Industrial
Applications
Micropore Adsorption

IUPAC recommendation consequences for
micropore adsorption studies

The IUPAC-report “Physisorption of gases, with special reference to the evaluation of surface area and pore size distribution” contains essential guidelines for obtaining and interpreting experimental data by means of gas adsorption [1]. This includes an extended classification of physisorption isotherms and hysteresis types. Furthermore, it takes account of scientific and technological progress made in the characterization of porous materials during the last 30 years.
A key topic within that report is the recommendation to employ argon at the boiling point temperature of liquid argon (87 K) for micropore analysis. Argon atoms provide distinct advantages over nitrogen molecules for gas sorption analyses, including the following:

  • Unlike nitrogen, argon has no quadrupole moment. Thus, using argon as adsorbate eliminates specific chemical interactions with polar/ionic surface sites.
  • As a result, argon physisorption isotherms provide much more reliable fingerprints of the interactions modeled by today’s most advanced DFT-techniques for pore size characterization.
  • Argon sorption analyses at its boiling point 87 K can be significantly faster than conventional N2 77 K experiments, because the filling of a pore size can occur much more readily at higher relative pressures.

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Porous Materials Application Note

Industrial
Applications
Porous Materials

How exact can we determine the specific
surface area of porous materials?

The specific surface area of powders and porous solids is
usually described with the BET theory, however especially in
the micropore range we should cast a critical spotlight on
the term “surface area” on an atomic scale. On one hand,
this will be in reference to the “real surface”, which
incorporates irregularities and impurities of any given
porous material. On the other hand it is also in relation to
other representations of a surface area determined by a
variety of analytical instruments employing the method of
physisorption such as the 3P meso 400. This will be
especially important during the determination of
micropores. Furthermore the apparent contradiction, that
surface area analysis in microporous materials is
theoretically questionable but a sample characterisation
based on it is very useful from a practical point of view,
needs to be considered.

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CO2 Absorption Study

Industrial
Applications
CO2 Absorption Study

Adsorptions studies with CO2 at 195 K –
theory and practice

Sorption studies with CO2 are still in the spot light of current research projects. Not only because of climate relatated investigations but also to characterise nano-sized and porous materials. Close to real-life conditions of CO2 adsorption of gas mixtures are typically gained with dynamic method methods, such as breakthrough curves. However, single component isotherms are mostly collected via static manometric methods. Despite the fact that is common practice, one might varying characteristic data. One reason might be the fat that CO2 does not form a liquid phase under norm conditions.

Within this study we aim to show:

  • an easy way to conduct CO2 measurements
  • the nature of the adsorbed phase using the mesoporous model material MCM-41
  • substance parameters for CO2

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Poroliq

Porometer
Poroliq

Liquid-Liquid Porometer

  • Liquid-liquid technology
  • Designed to measure the smallest pores in the most fragile samples
  • For pore sizes down to 2nm
  • Offers Porosity Measurement

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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

The POROLIQ™ is a liquid-liquid porometer (LLP) that determines pore sizes based on the pressure step stability method. This means that a data point is only accepted on the condition that the user-defined stability algorithms for pressure and flow are met.

The Poroliq provides precise porosity measurement for a wide range of materials, ensuring accurate characterisation of porous structures. This advanced instrument is designed for detailed porosity measurement, including pore size distribution, pore volume, and surface area analysis. Ideal for industries such as pharmaceuticals, materials science, and manufacturing, the Poroliq enhances the understanding of material properties and performance. Its high sensitivity and user-friendly interface make it suitable for both laboratory and industrial applications, ensuring reliable and comprehensive data for quality control, research, and development.

  • Key Features

    Complete and accurate measurements

    The POROLIQ™ – widely regarded as the most accurate liquid-liquid porometer on the market – is very well suited to detect very small pores, as well as to characterize pressure sensitive membranes such as hollow fibers.

    The instrument will first detect the opening of a pore at a certain pressure but will wait until all pores of the same diameter are completely opened before accepting the data point. This method results in a very accurate pore size measurement, down to 2 nm, and allows to calculate the true pore size distribution.

    Technology and quality combined

    All our porometers are designed and manufactured in-house, enabling us to equip our instruments with the best and latest technology.

    The POROLIQ™ stands out of the crowd with its intelligent sensor switching, making sure that throughout the entire measurement the most suitable sensor is always engaged, resulting in very accurate measurements. Additionally, the Porometer is equipped with a highly advanced, multilevel stability algorithm for characterisation of complex pore structures. A more advanced and representative characterisation of your through pores is not possible!

    Very intuitive and easy to use software

    Even though our software is powerful and comprehensive, it’s also very intuitive and easy to use.

    By allowing to change many parameters with a click of the mouse, the software enables its many users to tune the measurement to their exact needs. Additionally, the software, with built-in intelligence, gives the user access to many advanced functions, such as the re-evaluation function and the observation window.

    Furthermore, our porometers are equipped with an onboard ethernet port allowing remote access via the internet for installation, support, and diagnosis.

    Easily to understand and presentable output

    With one click of the button, results are exported in word, excel or pdf. The Porometer software makes it very easy to present multiple measurements next to each other, allowing for a straightforward comparison between different filter media. Thanks to the adjustable scales, graphs such as wet and dry curve and pore size distribution are presented in a very clear and sophisticated manner.

  • Technical Specs

    POROLIQ™
    AQ ML
    Measurement mode Full porometry Full porometry
    Method Pressure step/stability Pressure step/stability
    Max pressure 40 bar/580 psi 40 bar/580 psi
    Min pore (1) 2 nm 2 nm
    Max pore (1) 0,3 µm 1 µm
    Flow range <1 μl/min – 10 ml/min 1 μl/min – 10 ml/min
    Dimensions (DxWxH) 510x510x760 mm 510x510x760 mm
    Weight 80 kg 80 kg
    Displacement liquid water-based multiple liquids

    (1) depending on the wetting liquid

  • Accessories

    Horizontal hollow fiber sample holder

    Specially designed inlay for 25 mm sample holder for horizontal measurements of hollow fibers.

    Vertical hollow fiber sample holder (picture)

    Specially designed inlay for 25 mm sample holder for vertical measurements of hollow fibers (pack of 5 pcs).

    Deep sample tablet

    Special sample tablet designed to host an inlay and a sample.

    Metal inlay

    For the sample holder for flat sheet sample (inner diameter 4 or 8.8).

  • Applications

    Membranes

    Hollow Fibres

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Particle Insight Shape Module

Particle Insight
Shape Module

Particle Shape Analyser

  • Adds comprehensive particle shape analysis capability to laser diffraction
  • Up to 127 frames per second
  • Over 30 shape parameters
  • Unique and powerful software

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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

The Particle Insight Shape Module (PiSM) adds comprehensive particle shape analysis capability to laser diffraction and other size-only wet suspension technologies. Rather than determining only particle size information, the PiSM will report up to 30 different shape-related measures, including size, as well as images of each sample measured.

The PiSM was developed to be an add-one component to size-only measurement techniques. The PiSM is able to plumb into your existing system enabling the measurement of same aliquot of sample for both systems. Being that most techniques in the market assume that particles are spherical in nature when reporting results, having additional shape information as well as particles images in addition to results from current techniques enables the user to gain a better understanding of the particles and how they would perform in their final use.

Configuration

The PiSM is configured in a way that it inserts easily into the fluidics line of your existing instrumentation. A separate Windows based computer is supplied for dedicated control of the PiSM, which also provides a real-time display of particle images. Once the analysis is done the user can compare particle size results from their traditional size-only instrument and the shape module.

PI shape module with air driveIn certain situations it is important that the sample be fully enclosed and contained, as with hazardous materials, or “rare event detection”, where particle concentrations are very low and the sample needs to be protected from outside contamination. In these cases, you can use bottles designed for this purpose connected to the Shape Module, with positive pressure air as the fluid drive mechanism. View a short demo video of this method.

It is important to note that this is not a low resolution simplified shape analysis module. This is a fully functional high resolution dynamic image analysis system with high-end optics and robust software. In addition, the PiSM is configurable to match the specific size range and quality of your sample. Lens power is chosen based on the known size range.

  • Key Features

    As a new generation of the traditional Particle Insight instrument, the new features are:


    • Improved optics.
      All components related to image capture (camera and Lens) have been noticeably improved, including easier magnification configuration. Higher speed data transfer rate improves real-time analysis.
    • Improved images. Higher resolution and image capture for better edge definition.

    • Improved accuracy. Better accuracy and ability to differentiate minor differences in particle shape down to one micron.
    • Improved resolution. USB 3 high resolution digital camera with up to 5 MPs resolution and higher speed data transfer rate and capable of taking up to 127 frames per second rated, captures live images of thousands of particles.

    • Improved fluidics. The oscillating pumps have been replaced with stronger peristaltic pumps that use a chemical resistant tubing. Also, the peristaltic pumps are less prone to maintenance issues.
    • Improved plumbing.Pi Sentinel PRO has a Chemical resistant tubing to maintain compatibility for organic solvents.
    • Improved Sample Cell assembly. The Quartz sample cell has been implemented with quick connectors (body and insert) to facilitate easy removal for cleaning purposes, replacement or just change the size of the cell for another size.

    • Improved thumbnail features. When viewing particle thumbnails, the left-mouse button will display all the shape measurement values for that selected thumbnail, the right-mouse button will allow the user to eliminate that specific particle from the database and statistics. Useful when, for example, a single air bubble is not wanted in the database.

    • Improved correlation plot features. Correlation Plot now, able to view thumbnails directly from correlation plot area of interest.

    • New perimeter measure. A second Circularity measure was developed called “Perimeter Circularity” to assist customers with existing FPIA systems who have data using this different Circularity measure.

    • New 3 digits resolution. Circularity and ALL other fraction measures have data reported with 3-decimal place accuracy. A requirement for transition from FPIA data to Pi Sentinel PRO data.

    • New instrument Certification program. IO / OQ Certification and Validation program using NIST traceable standards.

    • New Data Integrity compliance. The Certification program complies to new Data Integrity FDA Guidance document.

    • New computing platform. Included with every system is an All-in-One computer with touch screen, allowing the customer more interaction with the software features.

    • New software interface. The software user interface has been changed to reduce the clutter of options presented to the user. The user still has all the options of the old Pi, they are just accessed differently.

  • Technical Specs

    Dimensions

    H. 38.1 x W 25.4 x D 63.5

    Weight

    13.2 kg

    System volume

    PI SENTINEL Shape Module allows for different sample volumes

    Voltage

    100 – 240 VAC

    Frequency

    50 – 60 Hz

    Temperature

    10 to 45 °C for operation.
    -10 to 55 °C for storing or shipping

    Humidity

    20 to 80% relative, without condensation.

    Computer Processor

    2 GHz CPU speed or superior

    Memory

    1 GB of RAM (minimum).

    Hard Disk Space

    60 GB hard drive

    Monitor

    24” LED Touchscreen

    Media Drive

    Writable CD or DVD drive

    USB interface

    2 USB, 3 connectors

  • Operation

    Particles are suspended homogeneously in a carrier liquid. They pass through a thin flow cell in the optical path. Light is transmitted through the flow cell, thus projecting silhouettes of the particles onto a high-resolution camera sensor. The high frame rate and high resolution of the camera combined with a high-speed host computer enables the characterization of thousands of particles per second in real-time. This technique is ideal for applications where shape, not just diameter, is critical information for predicting raw material performance.

  • Benefits

    As a result of the improvements, the benefits are:

    • Higher speed data transfer rate, up to 127 frames per second rated digital camera with up to 5 MPs resolution, captures live images of thousands of particles.
    • Over 30 shape parameters are recorded, including circularity, ellipticity, opacity, mean diameter, smoothness, aspect ratio, fiber length and many more.
    • All analysed particles have thumbnail images saved for post-run viewing and shape analysis, both in grey scale and binary views.
    • Ability to compare different analyses via histogram overlays for all analysed shape parameters.
    • Scatter plot correlates two shape measurements and can be utilized as a process quality control criterion as an at-line application within unit operations.
    • Unique and powerful software permits the use to simplify data processing to a pass/fail reporting or choose to extend data analysis to a full suite of post processing image and shape analysis reports.
  • Applications

    Fibre Particles

    Suspended Particles

    Packing Materials

    Drug Delivery

    Stem Cells

    Coal Powder

    Glass Fibre

    Ocean Floor Sediment

    Toner Powder

    Portland Cement

    Pollen

    Abrasive Powders

    Diamond Abrasives

  • Compliments Laser Diffraction

    Not all particles are round. In fact, very few are in real life. particle with ECA circleLaser diffraction performs an indirect measurements of size. What this means is that what is being measured in laser diffraction is NOT the actual size of the particle but rather the diffracted angular light intensity that is scattered as a function of size. As a result, this method as well as many others used in industry, assume that particles are spherical in nature when reporting size information. The calculations rendered are based on what is known as Equivalent Spherical Diameter. If the particles being measured are, in fact, round in nature, this would be an accurate way of checking the size, however if they are not round, and most are not, then assuming they are round when looking at statistical results may lead the operator to believe that the particles will perform one way when in fact they will perform differently. For example, if a particle that is measured is assumed to be 100microns in diameter and this calculation is made assuming the particle is spherical, the operator may assume that the flow and mixing of these particles would be well dispersed and uniform in nature. However if the actual shape of the particle is far from being spherical in nature, then the performance of these particles would be drastically different. Particle sub-components may separate during transport and not blend well.

    Image Analysis performs a direct measurement of the particle. Unlike Laser Diffraction and other indirect measurement techniques, Image Analysis will take measurements of images of the actual particle. By doing this, calculations can be made to render many different measures about a particle. In the similar case shown above, the 100micron diameter particle, assuming it is round in nature, would have up to 30 additional small particlesmeasurements calculated. This gives the user much more confidence to make correct assumptions of how their particles will perform.

    Data can be compared using the Particle Insight instrument software or by comparing printed reports.

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Pi Sentinel PRO

Vision Analytical
Pi Sentinel PRO

Dynamic Image Analyser

  • Up to 127 frames per second
  • Over 30 shape parameters
  • Unique and powerful software

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brochure
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quote

Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

The Pi Sentinel PRO, new generation of the traditional Particle Insight instrument, is a class-leading dynamic image analyser that is ideal for applications where particle shape, not just the particle size, may be critical information for predicting raw material quality and to maintain a high level of process control.

Particle morphology provides important information regarding the physical shape properties of your sample. It has been shown that shape can affect flowability, dispersion, packing density, segregation, aggregate formation, and microstructure character.

The fully automated Pi Sentinel PRO Dynamic Image Analyser, now controlled by an All-in-One computer, is a well-suited research grade instrument or for use in a production process where speed, accuracy, and ease of use with its Pass/Fail shape control limits feature can be utilised.

  • Key Features

    As a new generation of the traditional Particle Insight instrument, the new features are:


    • Improved optics.
      All components related to image capture (camera and Lens) have been noticeably improved, including easier magnification configuration. Higher speed data transfer rate improves real-time analysis.
    • Improved images. Higher resolution and image capture for better edge definition.

    • Improved accuracy. Better accuracy and ability to differentiate minor differences in particle shape down to one micron.
    • Improved resolution. USB 3 high resolution digital camera with up to 5 MPs resolution and higher speed data transfer rate and capable of taking up to 127 frames per second rated, captures live images of thousands of particles.

    • Improved fluidics. The oscillating pumps have been replaced with stronger peristaltic pumps that use a chemical resistant tubing. Also, the peristaltic pumps are less prone to maintenance issues.
    • Improved plumbing.Pi Sentinel PRO has a Chemical resistant tubing to maintain compatibility for organic solvents.
    • Improved Sample Cell assembly. The Quartz sample cell has been implemented with quick connectors (body and insert) to facilitate easy removal for cleaning purposes, replacement or just change the size of the cell for another size.

    • Improved thumbnail features. When viewing particle thumbnails, the left-mouse button will display all the shape measurement values for that selected thumbnail, the right-mouse button will allow the user to eliminate that specific particle from the database and statistics. Useful when, for example, a single air bubble is not wanted in the database.

    • Improved correlation plot features. Correlation Plot now, able to view thumbnails directly from correlation plot area of interest.

    • New perimeter measure. A second Circularity measure was developed called “Perimeter Circularity” to assist customers with existing FPIA systems who have data using this different Circularity measure.

    • New 3 digits resolution. Circularity and ALL other fraction measures have data reported with 3-decimal place accuracy. A requirement for transition from FPIA data to Pi Sentinel PRO data.

    • New instrument Certification program. IO / OQ Certification and Validation program using NIST traceable standards.

    • New Data Integrity compliance. The Certification program complies to new Data Integrity FDA Guidance document.

    • New computing platform. Included with every system is an All-in-One computer with touch screen, allowing the customer more interaction with the software features.

    • New software interface. The software user interface has been changed to reduce the clutter of options presented to the user. The user still has all the options of the old Pi, they are just accessed differently.

  • Technical Specs

    Dimensions

    H. 38.1 x W 25.4 x D 63.5

    Weight

    13.2 kg

    System volume

    PI SENTINEL Shape Module allows for different sample volumes

    Voltage

    100 – 240 VAC

    Frequency

    50 – 60 Hz

    Temperature

    10 to 45 °C for operation.
    -10 to 55 °C for storing or shipping

    Humidity

    20 to 80% relative, without condensation.

    Computer Processor

    2 GHz CPU speed or superior

    Memory

    1 GB of RAM (minimum).

    Hard Disk Space

    60 GB hard drive

    Monitor

    24” LED Touchscreen

    Media Drive

    Writable CD or DVD drive

    USB interface

    2 USB, 3 connectors

  • Operation

    Dynamic Image Analysis

    Particles are suspended homogeneously in a carrier liquid. They pass through a thin flow cell in the optical path. Light is transmitted through the flow cell, thus projecting silhouettes of the particles onto a high-resolution camera sensor. The high frame rate and high resolution of the camera combined with a high-speed host computer enables the characterization of thousands of particles per second in real-time. This technique is ideal for applications where shape, not just diameter, is critical information for predicting raw material performance.

  • Applications

    Fibre Particles

    Suspended Particles

    Packing Materials

    Drug Delivery

    Stem Cells

    Coal Powder

    Glass Fibre

    Ocean Floor Sediment

    Toner Powder

    Portland Cement

    Pollen

    Abrasive Powders

    Diamond Abrasives

  • Benefits

    As a result of the improvements, the benefits are:

    • Higher speed data transfer rate, up to 127 frames per second rated digital camera with up to 5 MPs resolution, captures live images of thousands of particles.
    • Over 30 shape parameters are recorded, including circularity, ellipticity, opacity, mean diameter, smoothness, aspect ratio, fiber length and many more.
    • All analysed particles have thumbnail images saved for post-run viewing and shape analysis, both in grey scale and binary views.
    • Ability to compare different analyses via histogram overlays for all analysed shape parameters.
    • Scatter plot correlates two shape measurements and can be utilized as a process quality control criterion as an at-line application within unit operations.
    • Unique and powerful software permits the use to simplify data processing to a pass/fail reporting or choose to extend data analysis to a full suite of post processing image and shape analysis reports.

Not sure if it’s the right instrument?

No worries, send us a sample and we will test it for you


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Porolux BP

Porometer
Porolux BP

Bubble Point Tester

  • Bubble point measurement only
  • Quick and easy determination of the bubble point
  • For pore size analysis down to 0.1 µm

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brochure
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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

The POROLUX™ BP is a bubble point tester, used to measure the largest pore size – often referred to as ‘bubble point (BP)’ – in media that are used for filtration and separation applications.

The Porolux BP excels in pore size analysis by precisely determining the largest pore size through bubble point measurement. This pore size analysis technique involves assessing the pressure at which gas displaces liquid from the largest pores, providing accurate data on pore structure. Ideal for characterising materials like membranes, filters, and powders, the Porolux BP ensures reliable results for both research and industrial applications. With its advanced technology, the Porolux BP delivers detailed pore size analysis, enhancing material performance evaluation and quality control processes. This makes it an essential tool for accurate and comprehensive pore size analysis.

  • Key Features

    Quick, accurate and reproducible results

    POROLUX™ BP delivers quick and accurate results of the first bubble point in the pressure range from 0 bar (0 psi) up to 5 bar (75 psi) and detects pores from ca. 300 μm down to 0.13 μm.

    Thanks to its simplified operation, the POROLUX™ BP provides highly reproducible results for both the BP x-ml and BP dPL bubble point. This makes the POROLUX™ BP a clear choice for quality control and/or R&D in many companies producing filtration and separation media.

    Full automatic detection of Bubble point

    The ASTM F-316-03 standard defines the BP as ‘the pressure at which the first continuous stream of gas bubbles is detected’.

    While this is based on visual detection, the POROLUX™ BP now offers a fully automated way to determine the bubble point.

    Detection of both BP x-ml and BP dPL

    The POROLUX™ BP can detect both the BP x-ml and BP dPL bubble point. The BP dPL is the bubble point measured as a deviation from the linearity of a user-defined pressure increase, while BP x-ml is the bubble point measured at a user-defined flow rate.

    It is evident that the dPL bubble point generates highly reproducible measurements with correspondingly low scatter. The dPL bubble point is typically very accurate. However, at high pressures, the dPL bubble point can be falsely created by turbulence. In this case, we advise using the BP x-ml.

    The instrument determines the bubble point by using digital pressure and flow sensors. In this way, the chance of a human error or the subjective operator’s opinion is eliminated. This helps to standardize the filter media testing in terms of consistency and reliability.

  • Technical Specs

    Max pressure

    5 bar/75 psi

    Min pore (1)

    0,13 µm

    Max pore (1)

    300 µm

    Max flow

    150ml/min

    Bubble point

    BP x-ml and BP dPL (*)

    Dimensions

    350x400x350 mm

    Weight

    10 kg

    (1) Depending on the wetting liquid.

    (*) BP x-ml is the bubble point measured at a user-defined flow rate. BP dPL is the bubble point measured as a deviation from the linearity of a user-defined pressure increase.

  • Applications

    Membranes

    Nonwovens

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Porolux Revo

Porometer
Porolux Revo

Porous Materials Analyser

  • Gas-liquid technology with patent pending MP2 technology
  • The most accurate pore size results combined with high resolution
  • For pore sizes down to 13nm

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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

The POROLUX™ Revo, the successor of the POROLUX™ 1000, is the revolution in porometry for porous materials. Setting the bar in step stability method with our patent pending MP² (Multistage Pressure Process) technology, the POROLUX™ Revo delivers the most accurate and reproducible pore size measurements, in the highest resolution.

Measuring porous materials with the Porolux Revo provides accurate and detailed insights into pore size and distribution. This advanced analyser utilises cutting-edge technology to assess porosity, including pore volume and surface area. Ideal for materials such as membranes, filters, and powders, the Porolux Revo enhances quality control and research by delivering reliable, high-resolution data. Its user-friendly interface and precise measurements make it an essential tool for thorough porous materials analysis.

  • Key Features

    Patent pending MP² technology

    MP² stands for Multistage Pressure Process. This innovative technology ensures a smooth pressure increase during the measurement and speeds up the process of reaching flow and pressure stability.

    This advanced pressure built-up process makes it possible to do the measurements with smaller, and perfectly uniform pressure steps, leading to the most accurate and reproducible pore size results. Additionally, the technology makes it possible to record more data points in the pore opening region, resulting in more detailed pore size distribution curves.

    Step stability method

    The POROLUX™ Revo detects the opening of a pore at a certain pressure and waits until all pores of the same diameter are completely opened before accepting the data point. This method results in a very accurate pore size measurement and allows to calculate the true pore size distribution.

    Additionally, the instrument can determine the bubble point in three different ways (largest pore according to ASTM F-316-03), a very unique feature in the market of porometry.

    Next to that, results on mean flow pore size, smallest pore, pore size distribution, cumulative flow distribution & gas permeability are reported. With our enhanced mathematical model, we can also obtain additional results such as total pore number and total pore area.

    Very intuitive and easy to use software

    Not only is the fully integrated software powerful and comprehensive, it is also very intuitive and easy to use.

    By allowing to change many parameters with a click of the mouse, the software enables its many users to tune the measurement to their exact needs. Additionally, the software, with built-in intelligence, gives the user access to many advanced functions, such as the re-evaluation function and the observation window.

    Last but not least, the POROLUX™ Revo software comes with a very advanced curve smoothing and fitting function.

    Straightforward and presentable output

    With one click of the button, results are exported in word, excel or pdf. The Porometer software makes it very easy to present multiple measurements next to each other, allowing for a straightforward comparison between different filter media.

    Thanks to the adjustable scales, graphs such as wet and dry curve and pore size distribution are presented in a very clear and sophisticated manner.

  • Technical Specs

    POROLUX™ Revo
    Technique Gas-liquid porometry
    Measurement method Pressure step/stability with patent pending MP² technology
    Max pressure 35 bar/500 psi
    Min pore (1) 13 nm
    Max pore (1) 500 µm
    Max flow 200 l/min
    Bubble point BP dPL, BP x-ml, BP pCF (*)
    Dimensions (DxWxH) 530x530x755 mm
    Weight 70 kg

    (1) Depending on the wetting liquid.

    (*) BP dPL is the bubble point measured as a deviation from the linearity of a user-defined pressure increase. BP x-ml is the bubble point measured at a user-defined flow rate. BP pCF is the bubble point measured as a user-defined percentage of the cumulative flow.

  • Accessories

    Universal sample holder 3 in 1

    Sample holder 3 diameters in 1 (13, 25 and 47 mm).

    Hollow fibre sample holder

    Specially designed sample holder for hollow fibres, including 5 sealant rings.

    Sample holder of 25 mm diameter for thicker samples

    External sample holder for samples of thickness up to 10 mm.

    Customer specific solutions

    Porometer can also create customer specific sample holders to meet special requirements, such as measuring thick samples, samples with larger diameters, working with assembled filter setups, etc.

    Advanced liquid permeability

    The liquid permeability extension performs a fully automatic measurement of the flow of liquid through a membrane or filter at a predefined pressure. The liquid is then collected in a receptacle and the weight data – which is recorded by the balance – is automatically transferred to the operating software, which calculates the liquid permeability.

    This method is user friendly, very accurate and is strongly recommended when a lot of liquid permeability measurements are envisaged. The advanced liquid permeability extension consists of a hardware extension – including the liquid tank, an external sample holder, a balance and all tubing and connections, as well as a software extension.

  • Applications

    Membranes

    Ceramics

    Metals

    Hollow Fibres

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Paper Application Note

Industrial
Applications
Paper Porolux

Paper

Filter paper is a semi-permeable paper barrier permeable to one or more components of a suspension and impermeable to others. The raw materials for filter paper production are different paper pulps, which can be made of softwood, hardwood, fibre crops and mineral fibres. Paper or wet-laid fibrous media is used for different filtration applications, mainly in laboratories or industrial applications.

The POROLUX™ Cito series is the ideal porometer to measure your paper filters. It guarantees not only fast & reproducible results, but also an easy software interface and a straightforward way of presenting the results.

  • Product

  • Industry

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Hollow Fibres Application Note

Industrial
Applications
Follow Fibres Porolux

Hollow Fibre Membranes

Hollow fiber filters are used in many different filtration applications, and determining the pore sizes is of crucial importance. An extra challenge is that hollow fiber membranes are often delicate and subject to stretching, deformation, and even rupture. Therefore, selecting the proper instrument to properly measure your hollow fiber membrane is key.

The POROLUX™ and POROLIQ™ series are the reference for hollow fiber measurements. Our customers appreciate the technology and ease of use of the instruments, but above all that we can recommend the best technique to measure their hollow fibers.

Additionally, our specially designed sample holder allows for easy adaptation and testing of fibers of various internal and external diameters.

  • Product

  • Industry

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Metals Application Note

Industrial
Applications
Metals Porolux

Metals

Metal-based filter media are available in many different shapes and structures. They are very often used in filtration and separation applications because of their high temperature and corrosion resistance, high porosity and permeability, as well as their high mechanical strength and durability. The characteristics of the pore structure, such as pore sizes and pore size distribution, govern the filtration properties of all filter media.

The pore sizes and pore size distribution of metal-based filter media are easily measured with our gas-liquid POROLUX™ porometers.

  • Product

  • Industry

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Ceramics Application Note

Industrial
Applications
Ceramics Porolux

Ceramics

Ceramic filters are usually hard and rough in surface but porous inside the structure. Porous ceramic tubes, sheets, membranes, etc., have long been used for various industrial applications. Such materials have great resistance to thermal and physical shock, low-pressure drop, and weight. Therefore, they are indispensable in many filtration applications.

Our porometers can determine the pore sizes in porous ceramic media made in any form. If the POROLUX™ cannot measure it, no instrument can.

  • Products

  • Industry

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Nonwovens Application Note

Industrial
Applications
Nonwovens Porolux

Nonwovens

Nonwovens are very commonly used as filtration media. Typical examples are air-conditioning, masks, water purification, blood filtration, pharmaceutical filtrations, and many others.

Nonwovens are often characterized by how they are produced (spunbond, meltblown, etc) and their weight, leading to differences in strength and durability. But also the pore sizes are an influential factor in selecting the most suitable nonwoven for the different filtration requirements.

Capillary flow porometry is an easy and straightforward way to characterize the pores in nonwoven filter media. On top of that, our porometers generate fast & reproducible results. Especially our POROLUX™ Cito L is a well established instrument within the nonwoven media industry.

  • Product

  • Industry

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Membranes Application Note

Industrial
Applications
Membranes Porolux

Polymeric membranes

Polymeric membranes are widely used in many filtration processes. The degree of selectivity of a membrane depends, amongst others, on the membrane pore size and pore size distribution. Therefore, the correct determination of pore sizes and pore size distribution is vital.

Gas-liquid and liquid-liquid porometry are exceptionally well suited for measuring polymeric membranes. Both flat sheets and hollow fibres membranes can easily be analysed with these techniques. Given its accurate determination and correct representation of pore sizes, it’s no wonder that our POROLUX™ and POROLIQ™ porometers are the most wanted brand in membrane labs worldwide.

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Porolux Cito

Porometer
Porolux Cito

Pore Size Analyser 

  • Gas-liquid technology
  • Designed to deliver fast and reproducible results
  • For pore sizes down to 13 nm

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Beckman Coulter LS 13 320 XR Laser Diffraction Particle Size Analyser 21 CFR Part 11

The POROLUX™ Cito series are gas-liquid porometers (GLP) that determine pore sizes based on the pressure scan method. This is a fast, yet reproducible method whereby air pressure is continually increased while the resulting flow rates are recorded simultaneously.

The Porolux Cito Pore Size Analyser offers precise pore size analysis, delivering accurate measurements of pore volume and distribution. As a leading pore size analyser, it is designed for rapid and reliable characterisation of various materials. This pore size analyser ensures detailed insights into material properties, making it essential for applications in research and quality control. Its advanced technology and user-friendly interface make the Porolux Cito an indispensable tool for comprehensive pore size analysis.

  • Key Features

    Fast, reliable and reproducible measurements

    Our POROLUX™ Cito technology stands for fast and reproducible measurements of through pores in filtration and separation media.

    The instruments determine the first bubble point (largest pore-ASTM F-316), mean flow pore size, smallest pore, pore size distribution,cumulative flow distribution & gas permeability with the highest accuracy in the whole pressure range.

    Measurement after measurement, our porometers get you the most accurate and reliable results on the pore sizes of your materials.

    Technology and quality combined

    The POROLUX™ Cito series stands out of the crowd with its intelligent sensor switching. This ensures that the most suitable sensor is always engaged throughout the entire measurement.

    As a result, very accurate measurements are obtained. Additionally, the porometers allow taking up to 400 real (measured) data points, resulting in the best possible resolution.

    Very intuitive and easy to use software

    Even though our software is powerful and comprehensive, it’s also very intuitive and easy to use.

    By allowing to change many parameters with a click of the mouse, the software enables its many users to tune the measurement to their exact needs. Additionally, the software, with built-in intelligence, gives the user access to many advanced functions, such as the re-evaluation function and the observation window.

    Furthermore, our porometers are equipped with an onboard ethernet port allowing remote access via the internet for installation, support, and diagnosis.

    Easily to understand and presentable output

    With one click of the button, results are exported in word, excel or pdf. The Porometer software makes it very easy to present multiple measurements next to each other, allowing for a straightforward comparison between different filter media.

    Thanks to the adjustable scales, graphs such as wet and dry curve and pore size distribution are presented in a very clear and sophisticated manner.

  • Technical Specs

    POROLUX™ Cito
    Cito L Cito M Cito
    Technique Gas-liquid porometry Gas-liquid porometry Gas-liquid porometry
    Measurement method Pressure Scan Pressure Scan Pressure Scan
    Max pressure 1.5 bar/22 psi 7 bar/100 psi 35 bar/500 psi
    Min pore (1) 0.427 µm 0.091 µm 13 nm
    Max pore (1) 500 µm 500 µm 500 µm
    Max flow 200 l/min 200 l/min 200 l/min
    Bubble point BP x-ml and BP pCF (*) BP x-ml and BP pCF (*) BP x-ml and BP pCF (*)
    Dimensions (DxWxH) 530x530x560 mm 530x530x560 mm 530x530x560 mm
    Weight 30 kg 30 kg 35 kg

    (1) Depending on the wetting liquid.

    (*) BP x-ml is the bubble point measured at a user-defined flow rate. BP pCF is the bubble point measured as a user-defined percentage of the cumulative flow.

  • Accessories

    Universal sample holder 3 in 1

    Sample holder 3 diameters in 1 (13, 25 and 47 mm).

    Hollow fibre sample holder

    Specially designed sample holder for hollow fibres, including 5 sealant rings.

    Sample holder of 25 mm diameter for thicker samples

    External sample holder for samples of thickness up to 10 mm.

    Customer specific solutions

    Porometer can also create customer specific sample holders to meet special requirements, such as measuring thick samples, samples with larger diameters, working with assembled filter setups, etc.

  • Applications

    Membranes

    Nonwovens

    Ceramics

    Metals

    Paper

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Nanoparticle Application Note

Industrial
Applications
Nanoparticles VideoDrop

Nanoparticle size and concentration charcterisation by VideoDrop

In this white paper we describe the principles of Interferometric Light Microscopy technology (ILM) and how it allows the VideoDrop to measure the size and concentration of nanoparticles (NP) in a microliter droplet solution without labelling and in less than a minute.

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Phages Application Note

Biological
Applications
Phages and Lipids VideoDrop

Assessing the particle
concentration of mRNA-LNP
using Videodrop

Here, we propose to use Videodrop for the analysis of mRNA-LNP and highlight the interest of measuring the particle concentration of mRNA-LNP. The current analyticstrategies employed for mRNA-LNP characterisation lie
primarily on size, polydispersity, and zeta-potential measurements. However, particle concentration, evaluated
through a single particle measurement technique, is an
important parameter to monitor for several reasons:

  • • Quality control tests
  • • Stability assessment
  • • Standardization for comparative studies

When developing new formulations, manufacturing
processes, or different storage conditions, quantifying
the number of particles enables efficient comparison
studies. By comparing particle numbers under different conditions, researchers can assess the impact of
the process or composition on transfection activity.

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Extracellular Vesicles Application Note

Biological
Applications
Extracellular Vesicles
VideoDrop

VIDEODROP: For a fast characterisation of Extracellular Vesicles following a standard protocol

The recent interest growth in Extracellular Vesicles (EVs) is governed by the potential that these cell derived membranous nanoparticles present in terms of theranostic effect. EV science has now clearly achieved widespread development, as demonstrated by the constantly growing number of EV publications, confirming significant roles of EVs in various physiological pathways like aging, cancer, infectious diseases, and others.

Therefore, there rises an urgent need for both analytical/characterization techniques before proceeding to clinical translation. Up to now, EVs quantification and sizing were achieved by Tunable Resistive Pulse Sensing (TRPS), a complex method relatively time-consuming.
Myriade, a French company, developed Videodrop, a new approach for rapid and easy characterization of nanoparticles in a single drop, based on Interferometric Light Microscopy (ILM).

We compared those two methods for EVs characterization on EVs separated from serum and biological liquids: ILM and TRPS. The correlation between the two methods appears to be robust, with high R2 values. These results suggest Videodrop can be a relevant tool for quick characterization of EVs for the study of EVs’ role in physiology and pathology. It is an easy-to-use and fast alternative to the standard more complex and time-consuming methods.

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Viruses Application Note

Biological
Applications
Viruses VideoDrop

VIDEODROP: Ideal tool for lentiviral vector bioproduction follow-up

By their ability to transduce a wide range of cell types and to integrate host genome in dividing and non-dividing cells, lentiviral vectors tend to be increasingly used as a powerful tool for gene and cell therapy. The lentiviral vector R&D field is growing, and with it, the need for bioproduct characterization tools. For instance, process optimization and stability studies are crucial steps in the development of new drug products. Furthermore, during production of lentiviral vectors, relevant quality controls – as lentiviral vector quantification and size distribution – are necessary to allow batch release (1 ).
Hence, in the context of the production of pilot batches and GMP batches of lentiviral vectors, lxaka is looking for innovative and relevant solutions to rapidly control their bioprocesses and easily characterize their bioproducts.

Myriade, a French company, developed the Videodrop, a new optical device that performs real-time, user-friendly, and label-free measurements of lentiviral vector physical titer and size distribution. This method, based on Interferometric Light Microscopy (ILM) (2), was tested on various lentiviral vector samples: in a context of Drug Product (DP) release, as wel I as in-process controls.

We compared ILM to three well-known physical titration methods: p24 ELISA, RTqPCR, and Nanoparticle Tracking Analysis (NTA). We also compared NTA and ILM size measurements through a thermal stress-induced study on lentiviral vector DP. The correlation between Videodrop analysis and the other three methods appeared to be robust, with high R2 values. These results suggest that Videodrop is relevant for DP release, and in-process controls. as well as enabling continuous method and process improvements.
Videodrop is an easy-to-use and fast alternative to the current more complex and time-consuming physical titration and biophysical characterization techniques.

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Extracellular Vesicles Application Note

Biological
Applications
Extracellular Vesicles ViewSizer 3000

Enhanced Characterisation of Fluorescently Labelled Extracellular Vesicles using ViewSizer 3000

Exosomes are small extracellular vesicles (EVs), 30-150 nm in diameter, which have been determined to play a crucial role in extracellular signaling. They have been observed in both prokaryotic and eukaryotic organisms, meaning they are incredibly widely spread in nature. Exosomes bud off from their parent cells in a sealed package, taking the properties of their parent cell walls with them and encasing many intracellular components. A wide variety of bioactive markers have been found encased in exosomes including but not limited to proteins, lipids, DNA, and RNA. Upon formation, exosomes are released into the extracellular space and have been found in many body fluids including: blood, urine, saliva, and breast milk.

The diversity of this cargo has led to exosomes having a litany of roles within the body including but not limited to: immune regulation, tissue regeneration, cancer progression, and neurodegenerative diseases. This application note examines how the ViewSizer is an excellent tool for characterizing the size and concentration of EVs and that it can detect labeled populations of fluorescently tagged exosomes with high repeatability and accuracy.

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Drinking Water Application Note

Industrial
Applications
Drinking Water

Quantifying Trace Amount of Nanoparticles in Drinking Water

Plastic is a type of material that is resistant to degradation and is practically indestructible. While plastic will break down into fragments and fragments will become microplastics (1 µm to 5 mm*) and become nanoplastics via photo-oxidative mechanisms, plastic fundamentally remains the same throughout the process. Nanoparticles can gain access through inhalation, ingestion, or dermal exposure and have greater cellular uptake than those bigger in size. Nanoparticles subsequently pose a greater impact on health. The concern of water contamination from nanoplastics (≤ 1 µm) is, therefore, a study receiving close scrutiny from FDA and EPA alike.

* Size-based nomenclature per Section 116376 of the State of California Health and Safety Code

One of the proven methods of tackling microplastics applications is the use of Raman spectroscopy. Raman spectroscopy allows chemical identification of organic and inorganic particles, giving clues to the origins of the plastic. When Raman is coupled with ParticleFinder, the subsampling of microplastics by particle size and shape can be automated well within the software. HORIBA Scientific offers a microplastics solution; click to read the latest development and academic collaboration on Microplastics Analysis.

Particles smaller than 1 µm, however, are tedious and difficult to quantify using spectroscopy or other traditional techniques. In a recent publication, Yang et al used the ViewSizer 3000 multispectral Nanoparticle Tracking Analysis (m NTA) technique to study transport of microplastics from ocean to atmosphere via sea spray aerosolization. The experiment utilized m NTA’s ability to accurately count particles in a complex environmental matrix, and in so doing, refuted the popular belief that ocean contributes to the majority of plastic in air.

While counting only plastic nanoparticles among all other materials in water is still an application in progress involving proper particle staining procedure, here we offer examples of nanoparticle counts in three drinking water sources:

  • Home reverse osmosis filtered water (where water is forced through membranes to remove impurities) collected in a glass vial
  • 365 Everyday Value purified water (plastic bottle)
  • Icelandic Glacial spring water (plastic bottle)

The analysis workflow is straightforward. 500 µL of water was transferred directly from the source to the measurement cell. Three simultaneous operating lasers (635 nm, 520 nm, 445 nm) were then used to collect and track particles until a statistically significant number of particles were collected over 50 videos or approximately 30 minutes. The analyses below are average results of triplicates. It demonstrated that although bottled water is marketed as cleaner and superior, the data beg to differ. Home RO water shows the lowest nanoparticle count overall compared to its similarly filtered water from 365 Everyday Value. Icelandic Spring Water contains the highest number of particles per mL.

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Protein Therapeutics Application Note

Biological
Applications
Protien Therapeutics
ViewSizer 3000

Characterisation of Sub-Visible Particles in Protein Therapeutic Formulations

The ViewSizer™ 3000 enables scientists to visualize and quantify the kinetics of protein aggregation in real-time for biologic therapeutics under a variety of stress conditions including agitation, temperature and the addition of contaminants. The case study featured here validates these capabilities for agitation and temperature stress conditions with the 100 mg/mL mAb A. These insights support the development of stable, effective and safe biologic products.

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Exosomes Application Note

Biological
Applications
Exosomes ViewSizer 3000

Size Distribution and Concentration of Exosomes

In this study, we demonstrate the ViewSizer 3000’s capabilities as a next generation NTA based analysis instrument in order to accurately and efficiently measure and characterize exosomes via particle size and concentration.

It tracks particle Brownian motion. Distinct from the conventional NTA systems that uses one laser (one wavelength) to illuminate particles in the colloid, the ViewSizer 3000 instrument includes a patented system of three solid-state lasers with wavelengths of 445 nm, 520 nm, and 635 nm. Due to the range of laser powers used, varying the power a wider range of particle sizes in the same sample can be analyzed. The combination of the 3 lasers overcomes the common drawback of conventional NTA which is the failure to size particles accurately in a polydisperse sample.

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Protein Aggregation Application Note

Biological
Applications
Protein Aggregation

Accurate Protein Aggregation Analysis

Protein aggregation is an important concern when developing and manufacturing biotherapeutics since these subvisible aggregate particles have been associated with the adverse drug reactions. Protein aggregates may provoke adverse events through an unwanted immune response. And, regardless of mechanism of reaction, subvisible particle contamination has been a concern for manufacturers and regulators.

Therefore, it is important to quantify protein aggregation and particle formulation due to various stresses such as temperature, shear, high concentration and time. Values for particle concentration and size distribution allow direct comparison of samples and treatments. Such data is needed to guide formulation development, evaluate handling requirements, and monitor product quality.

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Powder Metallurgy Application Note

Industrial
Applications
Metal Powders ViewSizer 3000

Optimization of High-Performance Nanostructured Powder Metallurgy Materials

In this note, we will briefly explore the history of powder metallurgy and then examine the importance of powder quality to the production of nanomaterials. Using a case study from the Vecchio lab at the University of California, San Diego, we will highlight the necessity of accurate particle sizing in the production of nanoparticles by spark erosion. Data from the ViewSizer 3000 indicates that particle quality and process control can be heavily reliant on capacitance charge, and that the choice of liquid dielectric has a significant impact on the resulting size distribution.

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Whiskey Shelf Stability Application Note

Industrial
Applications
Whiskey ViewSizer 3000

Predicting Whiskey Shelf Stability with Particle Size Distribution

Careful control of the particulates in whiskey is an important step to quality flavor and color. Inadequate monitoring of particle size impedes the final product stability, consistency, quality, and price. In this note, the particle science behind these determining factors will be thoroughly examined and explained.

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Emulsion Polymerisation Application Note

Industrial
Applications
Emusion ViewSizer 3000

Optimization of an Emulsion Polymerization Process and Product Through Nanoparticle Concentration Analysis

This note covers the history, theory and processes used for emulsion polymerization. It also examines the importance of measuring the concentration of latex nanoparticles produced by emulsion polymerization for a biotech application developed by the Gianneschi lab at UCSD. The Gianneschi case study includes data from HORIBA’s ViewSizer 3000.

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Infections Titer Application Note

Biological
Applications
Infectious Titer ViewSizer 3000

Achieving Infectious Titer with Multi-laser Nanoparticle Tracking Analysis (NTA)

The viral vector market became highly active after the launch of a number of Advanced Therapy Medicinal Products (ATMPs). Based on the number of cases in clinical trials and its success rate to date of this writing, we can likely anticipate a cascade of FDA-approved products within years.

The complexity of viral particles remains one of the biggest hurdles in the development process. In this note, the upstream process of analyzing viral preparations is addressed, as well as the use of multi-laser nanoparticle tracking analysis (NTA) as a cost and time efficient method to measure size, count virus particles, and correlate to infectious titer.

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Vaccine Manufacturing Application Note

Industrial
Applications
Vaccine Manufacuring
ViewSizer 3000

Particle Analysis in Vaccine Manufacturing and Development

One Size Doesn’t Fit All

Size matters in vaccine delivery systems. Nanoparticles smaller than 200 nm generally present a greater immunogenic response than micro-particles larger than 1 micron. This rather simple statement is based on the common understanding that particles with sizes resembling the dimensions of viruses are treated like viruses by the body. In the case of manufacturing for novel COVID-19 vaccine, adenovirus around the same size as SARS-Cov-2 (median of roughly 90-100 nanometers) are manipulated as carriers (or viral vectors) to trigger spike proteins production. In contrast, published literature showed that the effect of vaccines given orally, intranasally, or via other mucosal surfaces favor micro- over nanoparticulate formulations due to higher antigen load. The size of the impurities also significantly affects vaccine efficacy. In sum, many vaccine formulation ingredients should have controlled particulate size, size distribution, and count throughout the process of development, manufacturing, storage, and administration.

Vaccine Commercial Production

The upstream process of vaccine preparations requires careful virus characterization to achieve optimized infectivity and stability. Infectious titers are used to determine the concentration of viral particles that can transduce cells and its virus load in a sample. Two established analytical techniques to measure infectious titers are:

  • Viral Plaque Assay (VPA)
  • Quantitative Polymerase Chain Reaction (qPCR)

Both approaches quantify the amount of virus present in a solution. Viral Plaque Assay for lentivirus, for example, takes up to two weeks of incubation time to determine its result in a form of Plaque Forming Units (PFU) per mL. The counting of PFU is also subjective, resulting in low reproducibility from one analyst to another. qPCR, on the other hand, does not discriminate between whole, broken, empty, aggregates, infectious or non-infectious viruses; it merely determines relative viral gene expression and correlates the value back to PFU. The drawback is that the qPCR requires prior knowledge of the viral genome sequence, can be costly, and analyzes concentration of genomic material, not infectious virus since uncoated RNA or DNA may exist in a sample, but, without a coat, be unable to enter a cell.

Figure 1: Measurement result of a human viral vector sample. Note the distribution displayed presence of both host cell debris and aggregates.

Particle concentration analysis results from ViewSizer 3000™ multi-laser Nanoparticle Tracking Analysis (NTA) correlate with PFU, similar to qPCR. Due to three simultaneous operating lasers, it quantifies not only the intact viral particles but also infectious aggregates. Figure 1 demonstrates the measured size distribution of a sample of human viral vector, a virus candidate used in vaccine manufacturing. Note the significant population of larger particles.

Download Application Note 1: Achieving Infectious Titer with multi-laser Nanoparticle Tracking Analysis (NTA) on the right hand side

The ability to effectively analyze the entire size range allows the ViewSizer 3000 to successfully correlate known infectious titer to the total particle concentration with a R2 value of greater than 0.9, proving the multi-laser NTA technique a new, cost-effective and time-efficient alternative to VPA and qPCR.

Figure 2: Infectious titer correlation.

Viruses and Virus-Like-Particles (VLP)

Virus-like particles (VLP) are meant to mimic the virus of interest to provoke a therapeutic effect (such as immunity) without the expense of virus or risk of infection. They have been the focus of countless investigations on innovative vaccines. The size of VLPs is similar to that of viruses, which typically ranges from a few tens to a few hundred nanometers. Laser diffraction is an ensemble technique that allows quick, routine analysis. The technique is also fundamentally more sensitive to larger particles such as contaminants. Depending on how the VLP is manufactured, fragments of starting material will likely be present in the sample at larger sizes than the VLP itself. This arises when materials (such as emulsions) are prepared with a large or broad size distribution and then the size reduced to produce a final product. Remaining large particles can lead or unwanted immune response or issues with filtration in subsequent processing (such as filtration sterilization). To analyze viruses and VLP alike, it is essential a technique covers a wide dynamic particle range.

An example size result (below Figure 3) shows three separate populations. The finest (smallest particle size) population is the VLP itself. The remaining populations (with diameters over about 1 micron) are starting material that has not yet been sheared or otherwise milled to finer sizes. The LA-960 can report size metrics for the entire population as well as metrics for each individual population using the Multimodal Report.

Figure 3: Particle size distribution and results for a VLP material as measured by the LA-960. This sample shows three separate populations. The finest (smallest particle size) population is the VLP itself. The remaining populations (with diameters over about 1 micron) are starting material that has not yet been sheared or otherwise milled to finer sizes.

Exosomes for a New Generation Vaccine

A subgroup of extracellular vesicles (EV) known as exosomes play an increasingly important and intricate role in diagnosis and treatments of various diseases. They are responsible for transferring genetic material and cell-to-cell communication by carrying various nucleic acids, including RNA, lipids and proteins. Its immunogenic properties reportedly correlate with the amount of associated antigens, according to many published reports, thus, creating an opportunity for potential vaccine development.

Exosome particle size and concentration are especially scrutinized as they present important clinical information. To date, however, EV research still lacks standardization for its purification process. It also have been limited by the analytical technologies used to measure them. It is well understood, however, that EVs are a heterogeneous group of particles with a range of sizes and biogenesis; the size distribution are expected to be wide, even after processing.

The ViewSizer 3000 features three simultaneous operating lasers at 635 nm (red), 520 nm (green), 445 (blue) and a color camera to accurately visualize particles of large dynamic range. It overcomes the common drawback of conventional NTA, which is the failure to size particles accurately in a polydisperse sample. Human Preadipocyte (Mesenchymal Stem Cell) Exosomes (100 ug) samples acquired from ZenBio was measured using the ViewSizer 3000. The result was validated by a tunable resistive plug sensing technique and showed a profile with D50 particle diameter of 148 nm and total particle concentration of 5.7 x 107 particles/mL.

Figure 4: Particle size and concentration distribution of exosome.

Download Application Note 2: Particle Size Distribution and Concentration of Exosomes

Conclusions

Viruses, VLP’s (such as adjuvants) and exosomes can be analyzed for size and concentration using a multi-laser nanoparticle tracking analysis (NTA) instrument, the ViewSizer 3000. Most samples show a wide size distribution that frustrates single laser NTA. If only size distribution is needed, such as in a size reduction process, laser diffraction has also proven useful.

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Single and Multi-point comparison Application Note

Industrial
Applications
Single- and multi-point comparison

Comparison of Single-Point and Multi-Point Surface Area Measurements

The Flowing Gas Technique for determining BET Surface Area has been in use for over 70 years. Many facets of the technology make it a very attractive alternative to the Static-Volumetric approach.

First and foremost is the fact that the detection is done by measuring a gas concentration difference instead of an absolute pressure. Difference measurements are typically more accurate than many absolute measurements.

The speed of analysis and the resulting high sample throughput is also quite attractive. As a result, for routine QA/QC analysis, there has been a renewal of interest in this technique.

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Surface Area Standards

Industrial
Applications
Low Specific Surface Area Standards
Horiba SA-9600

Measuring Low Specific Surface Area Standards with the SA-9600

A feasibility study to measure low specific surface areas with the SA-9600 Series was performed using Certified Reference Materials BCR 169, 170 and 172 from the European Commission Joint Research Centre. The reference materials consist of two alpha-alumina powders and one quartz powder, with certified values 0.1, 1.05, 2.56 m2/gram, respectively. The results show the SA-9600 can measure low specific surface area, with great agreement with certified values.

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Metal Powder Application Note

Industrial
Applications
Metal Powders SA-9600

Metal Powder Properties: A Case with Low Specific Surface Area

Powder metallurgy is the study of transforming metal into powder and the consolidation of powder into the desired final product through methods such as sintering, compaction, blending, injection molding, or extrusion. Powder metallurgy is the essence of 3D additive manufacturing and it covers a broad spectrum of traditional applications including orthopedic implants, dental restorations, or paint pigments. The success of any powder metallurgical process, however, depends heavily on the understanding and control of the metal powder characteristics.

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Food Packaging Application Note

Industrial
Applications
Food Packaging BeDensi T Pro

Optimizing Food Packaging Size by Measuring the Tapped Density

A reasonable packaging size in the food industry is important not only to ensure the success of the packaging process, but also to decrease the cost of transporting products. This application note explores how the size of the food powder container is determined by measuring the bulk density and tapped density. In this research, three types of protein powders, including whey protein, soy protein and whey-soy protein mixture, were analyzed by an automatic tapped density tester – The BeDensi T1 Pro. The result demonstrates that the instrument relies entirely on providing food manufacturers with reliable information to determine the optimum packing size and choose a container that is satisfying to the customer.

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Pharmaceutical Application Note

Industrial
Applications
Pharmaceuticals BeDensi T Pro

How to Perform a Standardised Tapped Density Test for Pharmaceutical Powders

Tapped density is a significant parameter to explore the compressibility and flowability of pharmaceutical powders, which is useful to promote the approach of QbD and GMPs. Standardization of apparatus and procedure is vital to get meaningful repeatable results. In this application note, standardized tapped density tests of three excipients were performed by the BeDensi T3 Pro with 3 workstations. It is worthy of note that this highly efficient and economic tester is designed to meet the USP and EP standards fully.

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Resins Application Note

Industrial Applications
Resins BeNano Series

Using BeNano 90 Zeta to measure the particle size and zeta potential of multicolor UV-sensitive resins

Multicolor UV-sensitive resins are widely used in the fields of 3D printing, inks, and paintings. When the size of the added particles is down to the nanoscale, many properties of the resin, such as dispersibility, uniformity, curing properties, glossiness, and brightness, will be improved greatly. However, the nanoparticles in resin are not always dispersed at the nanoscale as expected. BeNano 90 Zeta is a powerful tool for measuring the nanoparticle size and zeta potential to help in investigating the actual size of particles dispersed in resin and the dispersing stability.

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Pesticides Application Note

Industrial
Applications
Pesticides Bettersizer ST

Application of Laser Particle Size System in Pesticide Industry

The particle size distribution of pesticides directly affects the trajectory of particle movement, surface energy and adhesion. This application note shows that the laser analyzer can not only optimize the component content in the formulation development, but also effectively monitor the particle size distribution of the pesticide in the process production to ensure the stability of product performance.

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Gypsum Application Note

Industrial
Applications
Gypsum Bettersizer ST

Measuring Particle Size Distribution of Gypsum Using Laser Diffraction

The performance of gypsum such as setting time, compressive strength or density deeply relies on its particle size distribution. Bettersizer ST, an analyzer for quality control, allows the measurement of particle size distribution of gypsum. In this note, two gypsum samples were rapidly and accurately measured with Bettersizer ST. Outstanding repeatability was presented subsequently by measurements of a ground sample, which indicates its excellent reliability.

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Abrasives Application Note

Industrial
Applications
Abrasives Bettersizer ST

Application of Laser Particle Size Analyzer in Quality Inspection of Silicon Carbide Abrasive Grains

The particle size distribution is one of the most important characteristics of abrasive grain products. In this application note, we will be looking at the particle size distribution of four batches of black silica carbide using a Bettersizer ST laser diffraction particle size analyzer. The stability of the production process can be evaluated by comparing the particle size distribution of abrasive grain products with each other. The particle size distribution of different abrasive grain products can be determined and be compared to ISO standards to determine if they are up to standard or not.

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Ceramic Powders Application Note

Industrial
Applications
Ceramic Powder Bettersizer ST

Analysis of Particle Size Distribution of Ceramic Powder Based on Laser Diffraction

During ceramic powder processing, the particle size distributions of powder, slurry and granule are different, which are necessary to be monitored. In this note, three forms of aluminium oxide, namely powder, slurry and granule were measured with the Bettersizer ST. And outstanding repeatability was demonstrated through the measurement of a granule sample.

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Calcium Carbonate Powders Application Note

Industrial
Applications
Calcium Carbonate Bettersizer ST

Measuring Particle Size Distribution of Calcium Carbonate Powders with Laser Diffraction Method

Over a wide range of industries, different functions require different particle size distributions of ground calcium carbonate powders. That is the reason why particle sizing is a vital step for quality control of ground calcium carbonate. In this investigation, particle size distributions of three different ground calcium carbonates were measured by the laser diffraction method. Typical size values and size distribution curves were compared to evaluate the quality and stability of the sizing process of the three samples.

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Mining and Minerals

Industry Information
Mining and Minerals

Why particle characterisation is important in the mining and minerals industry

Meritics Ltd’s particle characterisation solutions offer precise analysis for mining and minerals industries, aiding in optimal resource utilisation. By providing detailed particle size distribution and shape analysis, they enhance process efficiency, quality control, and product development. From ore characterisation to tailings management, Meritics empowers clients with invaluable insights for informed decision-making.

Particle size

Particle size analysis in mining optimises extraction processes, improves resource utilisation, ensures product quality, and enhances environmental management, facilitating sustainable and efficient operations.

Pore Analysis

Pore structure analysis in mineral analysis evaluates porosity, permeability, and surface area, crucial for understanding adsorption, chemical reactions, and storage capacity, aiding in resource assessment and processing optimisation.

Zeta potential measurements

Zeta potential analysis in mining assesses particle surface charge, vital for understanding aggregation, flocculation, and dispersion in mineral slurries, optimising processing efficiency, and improving product quality.

Particle shape analysis

Particle shape analysis aids in characterising minerals by evaluating morphology, angularity, and surface texture, crucial for understanding flow properties, handling, and processing behaviour in mining operations.

Case study

As the UK’s leading independent supplier of limestone-based products, we pride ourselves on delivering high-quality materials for various industries, including construction, agriculture, and manufacturing.

Ensuring the consistent quality of our limestone powder, granules, and aggregates is paramount. We faced challenges in maintaining the desired particle size distribution across our product range, which could impact performance and customer satisfaction.

To address these challenges, we implemented particle size analysis as a fundamental component of our quality control process. Investing in advanced particle size analysis equipment allowed us to accurately measure and monitor the particle size distribution of our limestone products.

Particle size analysis has become an invaluable tool in our quality control arsenal, enabling us to deliver superior limestone products that meet the stringent requirements of our diverse customer base. By maintaining optimal particle size distribution, we ensure the performance, reliability, and consistency of our materials across various applications.

Instruments to support the mining industry and analysis of minerals

Applications to support the mining industry and analysis of minerals

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Pesticides Application Note

Industrial
Applications
Pesticides Bettersizer ST

Inspect the Quality of Pesticides with Laser Diffraction Particle Size Analyzer

From the key active ingredients to the final pesticide product, particle size is known to have an important role in the residual period, the biological activity, and the stability properties of pesticides. For this reason, measuring the particle size distribution plays a vital role in determining the quality of pesticides during QC inspection. In this application note, particle size distributions of suspension concentrate samples were measured by the laser diffraction method. Typical size values and size distribution curves were compared to evaluate the quality of pesticide samples and to help to optimize the milling process and produce a pesticide that is fit for the specific application.

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Agriculture

Industry Information
Agriculture

Why particle characterisation is important in the agriculture industry

Particle characterisation is significant in agriculture as it contributes to understanding and optimising various aspects related to soil, fertilisers, pesticides, and other agricultural inputs. The properties of particles in these materials play a crucial role in determining their effectiveness, impact on crops, and overall agricultural productivity.

Laser Diffraction in Pesticides

From the key active ingredients to the final pesticide product, particle size is known to play a critical role in the residual period, the biological activity, and the stability properties of pesticides.

Laser Diffraction analysis of soils

Laser diffraction analyses soil particle sizes swiftly and accurately, aiding in soil classification, fertility assessment, and understanding soil structure for optimal crop growth and environmental management in agriculture.

Case study

To continue to be the world leaders in Animal Health and Micro Nutrition products it is important to us to continually develop new and improved solutions. Our product is slow release, from between 12 hours to as much as 240 days. We rely on particle size analysis data to ensure our product is the optimum size for slow release. For this we turned to Meritics for their guidance. Now, with our Beckman Coulter LS13320XR we are able to test every batch as it is manufactured and our R&D team are now onboard using it to develop new products.

Instruments to support the agriculture

Applications to support agriculture

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Lithium-ion Battery Application Note

Industrial
Applications
Lithium-ion Battery Bettersizer ST

Improving the Tapped Density of the Cathode Material to make a Lithium-ion Battery Hold More Energy

Tapped density is one of two important physical properties of electrode materials and affects the energy density of a Li-ion battery (LIB). The other important physical property is the particle size distribution which provides the appropriate information to optimize the grinding parameters during production. Improving the tapped density can also optimize the high- energy-density during LIB manufacture. Thus, it is necessary for the LIB producer to determine in advance, what is the most optimal and achievable tapped density and then using this parameter as the “gold standard” measure samples from the process during production until they match or come close to the “gold standard” measurement. The easy-to-use BeDensi T Pro series is an ideal tapped density tester because it is an economical device which delivers an exceptional performance with no compromises.

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Chinese Medicine Powder Application Note

Industrial
Applications
Chinese Medicine Bettersizer 2600

Research on Particle Size Measurement of Chinese Medicine Powder by Laser Particle Size Analyser

The particle size and particle size distribution, which are related to the quality of the products and the safety of the drugs, are the important physical properties of the Chinese medicine powder. However, because of the irregularity and inhomogeneity of particle size, the results obtained by different measurement methods are different. Laser particle size measurement has been widely used in the determination of traditional Chinese medicine by its fast operation, wide measuring range, and good reproducibility. This paper focused on the principles and characteristics of laser particle size measurement and its application of Chinese medicine powder.

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Domperidone API Application Note

Industrial
Applications
Domperidone Bettersizer 2600

Research on Particle Sizing Dispersion Methods of Domperidone API by Laser Particle Size Analyser

For particle size distribution measurement of Domperidone API, both wet and dry dispersion methods could provide high precision results. However, since Domperidone API is fragile, adequate data support is required for sample dispersion, especially for dry dispersion method.

In this application note, compared with dry dispersion, wet dispersion was observed to provide data with better repeatability, correlation, and rationality. Therefore, wet dispersion method is relatively reasonable to analyse particle size distribution of Domperidone API.

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Lactose Application Note

Industrial
Applications
Lactose Bettersizer 2600

Research on Particle Size Measurement of Lactose by Laser Particle Size Analyser

Lactose is one of the most common kinds of tablet excipients. The USP has clear regulations on raw materials particle sizing by laser diffraction method, such as the structure and principle of the instrument, the specific method of dry and wet dispersions, the factors in the measurement process, etc. However, for specific lactose, there is no related instruction on how to choose the dispersive pressure and how to evaluate the results of dry and wet methods. This note carried out a systematic research on lactose particle size distribution measurement in accordance with the USP and the ISO 13320.

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Coffee Application Note

Industrial
Applications
Coffee Bettersizer 2600

Application of Laser Particle Size Analyzer in Coffee

This note explores the effects of coffee grinding method, particle size and particle size distribution on coffee quality, and introduces the measuring methods and principles for optimizing coffee particle size and particle size distribution. The study results show that the laser particle size analyzer can effectively analyze and monitor the particle size and particle size distribution of the coffee in the grinding process, ensuring the homogeneity of the product and improving the quality of the coffee and also contributing to quality control in the development and production of coffee grinding equipment.

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Cement Application Note

Industrial
Applications
Cement Bettersizer 2600

Rapid Laboratory Particle Size Analysis of Cements Using Laser Diffraction

The large power demands of finish milling mean that improved monitoring of the grinding efficiency and optimization of the classifier speed yields an in-specification product with significant energy efficiency improvements and ultimately cost savings. This is best achieved by having a laser diffraction which is quick and easy to use with consistent repeatable results being attained no matter which operator is using the system. In addition, by having control standard results for each cement grade maintained inside the computer database, all newly produced cement for all grades can be compared in seconds to the ideal products fineness parameters. The Bettersizer 2600 has all this functionality in its software and provides the rapid laboratory fineness analysis to prove the cement meets the specifications and is thus fit for purpose.

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Milk Powder Application Note

Industrial
Applications
Powdered Milk Bettersizer 2600

Particle Size Analysis of Milk Powder by Laser Diffraction

In the production and application process of milk powder, the particle size of milk powder directly affects its final taste, sensory properties and quality characteristics. The Bettersizer 2600 can be used by milk powder manufacturers or relevant equipment manufacturers to accurately monitor the size changes of milk powder during production, packaging, storage and application process, as well as to better understand the relationship between dairy product formulation and quality.

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Pharmaceutical Application Note

Industrial
Applications
Pharmaceutical Bettersizer 2600

Particle Sizing with Dry Dispersion Can Be the Best Choice for Pharmaceutical Analysis

This paper looks at laser diffraction technology which when initially conceived only measured particle size by diluting a sample with a suitable diluent and pumped the mix through a sample measuring cell. It explains how the move away from using solvents encouraged the use of measuring sample dry rather than wet and explains what the barriers to dry measurement were and how they were overcome during a period of 25 years.

Pharmaceutical powders are generally considered to be some of the most cohesive a particle scientist will come across and generally are very demanding when using the wet method. In this paper we will demonstrate how a modern dry laser diffraction is able to analyse these cohesive samples and achieve reliable repeatable results with an eco-friendlier method.

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Mineral Pigment Application Note

Industrial
Applications
Mineral Pigment Bettersizer 2600

Particle Size of Mineral Pigment and Colour Hiding Power

Particle size variation in mineral pigments leads to different hiding power and diverse chromatic gradation, attributed to the light scattering effect. The Bettersizer 2600 can provide meticulous measurement of granularity and support in finding the optimal balance between particle size and desired hiding power, ensuring consistency in pigment and coating products.

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Lithium Battery Cathode Materials

Industrial
Applications
Battery Bettersizer 2600

Application of Laser Particle Size Analyser in Lithium Battery Cathode Materials

In order to achieve high energy storage, stability and safety performance, it is necessary to strictly control the particle size distributions of lithium battery cathode materials. Therefore, it is important for battery manufacturers to measure the particle size distribution of electrode materials quickly and easily, with the Bettersizer 2600 laser particle size analyser.

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Ceramic Powders Application Note

Industrial
Applications
Ceramic Powder Bettersizer 2600

Application of Laser Particle Size Analyser in Ceramic Powders

Accurate measurement of the particle size distribution of ceramic powders is extremely necessary in the production of modern ceramic components. It has been proved that the particle size and dispersibility of a ceramic powder can be determined by the Bettersizer 2600, and the test results have a high repeatability.

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Chocolate Application Note

Industrial
Applications
Chocolate Bettersizer 2600

Particle Size Analyzing of Chocolate by Laser Diffraction

The manufacturing process and final characteristics of chocolate are significantly affected by particle size in many ways. As less production costs and better chocolate quality are desirable, only with the help of high-performance laser diffraction instruments, manufacturers are able to control particle size distribution of intermediates as well as final products in chocolate production in a highly efficient way. In this note, the measurements of chocolates of different types (dark, milk, white) from various countries were successfully performed by the Bettersizer 2600, and the particle size changes were displayed.

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Coffee Application Note

Industrial
Applications
Coffee Bettersizer 2600

Investigating the Relation Between Coffee Extraction and Ground Coffee Size

Particle size and size distributions of ground coffee significantly affect the extraction level and the flavor quality of brewed coffee. Monitoring the particle sizes and size distributions in ground coffees is necessary. In this note, different ground coffees were successfully characterized by the Bettersizer 2600, which is a sophisticated and reliable instrument that can provide particle sizing solutions to the coffee industries.

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Pigments Application Note

Industrial
Applications
Pigments Bettersizer 2600

Application of Laser Particle Size Analyser in Pigments

Coarse particles influence the color of pigments, and particle aggregation that occurred during storage reduces the stability of product performance. The Bettersizer 2600 enables the manufacturers to monitor the particle size and its distribution of pigments in the production and storage process. The instrument’s wide detection range and high resolution allow all pigments to be measured accurately, and ensure excellent batch-to-batch reproducibility.

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Abrasives Application Note

Industrial
Applications
Differing Abrasives

Application of Image Particle Size & Shape Analysis System in Abrasive

This application note compares the particle size and particle shape distribution of different kinds of abrasive by laser scattering method and image method. The results show that the accuracy of particle size measurement results adopted by image method is better and coarser particle resolution is higher, which can effectively monitor the particle size, particle size distribution and ovality, circularity in the abrasive production process to ensure the uniformity of the product, thus improving the performance of the abrasive tool, therefore, the image method is one of the indispensable detection methods in the abrasive industry.

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Additive Manufacturing

Industry Information
Additive Manufacturing

Why particle characterisation is important in additive manufacturing

Particle characterisation is of paramount importance in additive manufacturing (AM), commonly known as 3D printing, where precise control over material properties at the micro and nanoscale is crucial for achieving desired outcomes. Understanding the characteristics of particles in raw materials, such as powders or liquid resins, is essential for optimising the AM process and ensuring the quality and performance of the final printed products.

Understanding Particle Size

Particle size affects powder flow, surface finish and print consistency in additive manufacturing. Fine particles enhance resolution and quality but may encounter process challenges, coarse particles can lead to poor flow and uneven layer deposition.

Meritics offer a range of particle size analysers from Nanoparticle size analysers capable of analysing down to 10nm to Laser Diffraction Analysers analysing up to 3500 µm.

Analysing Powder Flow

Powder flow directly impacts the uniformity and consistency of material deposition. Proper flow minimises defects and optimises part quality. Poor powder flow can lead to irregularities compromising the structural integrity and surface finish of printed parts.

Meritics are proud to be the UK distributors of Mercury Scientifics full Powder Flow Analyser range.

Assessing the Surface Area

Surface area analysis helps understand powder characteristics, affecting powder flow, melting behavior, and part properties in additive manufacturing. It guides material selection and process optimisation for enhanced print quality.

See below the range of Surface Area Analysers Meritics offer

Case study

We wanted to test the impact of re-using the ‘waste’ metal powders from our DMLS process. Using the Mercury Scientific Revolution we were able to test, virgin powder, used powder and 50:50. The results showed us what we expected to see that the used powder didn’t flow as well and caked more than the virgin powder. From this we have been able to set standards within our production and can test the flowability using our Revolution before re-use and determine whether a batch needs to be re-processed.

Revolution Powder Analyser

Instruments to support additive manufacturing

Applications to support additive manufacturing

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3D Printing Application Note

Industrial
Applications
3D Printing

Particle characterization for additive manufacturing: Analysis of the key parameters particle size and shape using only one instrument

Additive manufacturing (AM) also known as 3D printing, is taking off to produce a wide range of components more efficiently, sustainably, and cost-effectively. In order to achieve success, it is essential to accurately characterize raw materials, such as metal powders and polymer powders. To meet this need, Bettersizer S3 Plus offers characterization solutions. In this app note, we explained the importance of particle size and shape characterization for raw materials and analyze the key parameters using only one instrument.

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Abrasives

Industry Information
Abrasives

Why particle characterisation is important in the abrasives industry

Particle characterisation is crucial in the field of abrasives, where the particles properties directly influence their performance in various applications. Understanding the size, shape and other characteristics is essential for optimising abrasive materials, developing efficient manufacturing processes, and ensuring the desired performance. Meritics provide solutions for several aspects of the abrasives industry.

Laser Diffraction

The primary method of choice for the characterisation of abrasive materials is particle size analysis by laser diffraction. Meritics offer a wide range of laser diffraction instruments depending on your specific needs.

Flow Imaging Microscopy

Automated image analysis provides not only particle size distribution, but also particle shape information. The additional morphology information is important for abrasives because the presence of sharp edges typically enhances performance.

How Meritics can help

Meritics specialises in materials characterisation, providing advanced solutions for analysing materials’ properties. Their expertise includes precision measurement of particle size, shape, and surface characteristics, crucial for optimising performance and quality. By offering state-of-the-art instruments and tailored analytical services, Meritics ensures reliable, accurate data to enhance abrasives production and application.

Case Study

Analysis results from the FlowCam 8000 FIM analyser
Analysis results from the FlowCam 8000 FIM analyser

Above images: Top, 40X magnification on FlowCam Nano, mixed diamond powder, particle property shown is Diameter ESD. Bottom, 20X magnification on FlowCam 8000 mixed diamond powder particles

This FlowCam was used to analyse their diamond powder to compare the morphological properties of their different lots. Using VisualSpreadsheet software, we could take thousands of FlowCam images like the ones shown here and show valuable morphological data for their lots. FlowCam confirmed what the customer expected: lots that behaved similarly had similar morphological characteristics, and lots that behaved differently had very different morphological characteristics.

Instruments to support the analysis of abrasives

Applications to support the analysis of abrasives

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Abrasives Application Note

Industrial
Applications
Abrasives

Combining Laser Diffraction with Dynamic Image Analysis to Improve the Characterization of Abrasives

Size is not enough to ensure the consistency of abrasives and it is well known within the abrasives industry that the shape of the particles is equally as significant a parameter to control. The Bettersizer S3 Plus has proven to be able to characterize the size and shape of the abrasives simultaneously and provide much more information than conventional laser diffraction analyzers.

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Soils and Sediments Application Note

Industrial
Applications
Soils and Sediments

Exploring Size and Shape on Soils and Sediments of the Moon, the Earth and the Ocean

Soil and sediment analysis is essential for human beings, which provides fingerprints to their origin. The main categories of soil and sediment analysis include hydrology and geology studies. Particle size and shape are challenging in soil and sediment analysis. Why? Soil samples are polymorphic and always cover a wide size distribution range. The Bettersizer S3 Plus analyzes the particle size over a wide range from 0.01 μm to 3.5 mm, fully meeting the needs of soil and sediment size measurements. This application note will focus on three different applications covering lunar regolith, desert, and marine sediments and explore the differences of particle size and shapes in three samples.

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Lithium-Ion Battery Application Note

Industrial
Applications
Lithium-Ion Batteries

Investigating the Particle Size and Shape Influences on Anode Energy Density of Lithium-Ion Batteries

The lithium-ion batteries (LIBs) have been widely used in
variety of applications due to its advantages of long storage
life, no memory effect, and low self-discharge rate. With the
rapid increasing demands of LIBs in electrical products, the
production of higher energy-density batteries has attained
manufacturers’ attention because of the needs of storing
more energy.
The energy density of the anode can be significantly
improved by optimizing the particle size and shape of the
graphite

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Ceramic Agglomerate Application Note

Industrial
Applications
Ceramic Aglomerates

Particle Size Measurement and Agglomerates Detection of Ceramic Materials During Production Process

Accurate measurement of ceramic powders is crucial in the ceramic manufacturing. The Bettersizer S3 Plus has been proven to accurately measure the particle size and size distribution, and effectively monitor the agglomeration existing in ceramic powder materials. Therefore, the Bettersizer S3 Plus is a valuable tool to display both particle size and shape results. With the assistance of the Bettersizer S3 Plus, manufacturers are able to produce high performance ceramic products.

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