A comparison of the spreadability and flowability of metal powders for AM applications
The ability of a powder to form a consistent layer in an additive manufacturing (AM) machine is critical to producing high quality parts. This ability is referred to as powder spreadability. There are many official and unofficial definitions of powder spreadability but there is no consensus on how to test it. Many machines have various in situ techniques for analyzing powder layer formation, but these techniques are more for process monitoring than predictive testing. Several tests and test devices have been proposed.1-4 These include test beds that automatically spread a test powder, and manual spreading devices. Typically the measurement performed is an optical analysis of the top surface of the powder layer. In some cases, the density of the layer is measured by weighing the powder and calculating the spread layer volume.
