Case study
We take pride in our reputation for producing high-quality ceramic tiles for both domestic and international markets. However, like any manufacturer, we faced challenges in maintaining consistent quality across our product line despite stringent quality control measures.
Our primary challenge was to reduce defects such as surface imperfections, color variations, and dimensional inconsistencies, which led to increased waste and customer dissatisfaction.
To tackle these challenges head-on, we decided to integrate image analysis technology into our quality control process.
Using Meritics specialist knowledge in particle characterisation instruments we were able to find the best solution to suit our needs. This was a FlowCam 5000, which measures particles in the range of 3 μm to 300 μm
By harnessing the power of image analysis technology, we transformed our quality control process, achieving greater accuracy, efficiency, and cost-effectiveness.